IP Library Granted Patent US 11,585,351
Granted Patent B2
US 11,585,351 · App. 16/926,284 · Granted Feb 21, 2023

Fan failure compensation

Inventors: Hui Chen (Shanghai, CN); Xu Chen (Shanghai, CN); Yonghe Li (Shanghai, CN)
Assignee: Dell Products, L.P.
F04D27/001F04D25/08F04D25/166G05B15/02G06F1/20G06F1/206H05K7/20836F05B2260/80
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Quick Facts
Patent No.
US 11,585,351
App. No.
16/926,284
Granted
Feb 21, 2023
Kind
B2
Abstract

A system of fans ventilates heated air from within an IHS (Information Handling System), such as a rack-mounted server, when operated during normal conditions at a rated fan speed. A controller detects a failure of a fan of this fan system and identifies the functioning fans of the system. One or more of the functioning fans are selected for boosting by operation of a fan failure compensation circuit that has been configured for delivery of additional power to the selected boost fans. The fan failure compensation circuit delivers an output voltage that boost the airflow output of the system to compensate for the failed fan. By increasing the output voltage by approximately twenty percent, the boosted fans operate at approximately fifteen percent above rated speeds, which has been demonstrated to compensate for a failed fan while avoiding further failures during the expected lifespan of the fan system.

Claims (43)

1. A system for airflow cooling of an Information Handling System (IHS), the system comprising:

a plurality of fans for ventilating heated air from within the IHS, wherein each of the plurality of fans is operated at a rated fan speed using a base voltage;

a controller configured to:

detect a failure of a first fan of the plurality of fans;

identify a plurality of functioning fans of the plurality of fans;

determine a first plurality of boost fans of the functioning fans;

configure a fan failure compensation circuit for delivery of additional power to the first plurality of boost fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the first plurality of boost fans for a first interval;

enable an output voltage by the fan failure compensation circuit, wherein the enabled output voltage boosts the airflow output of the first plurality of boost fans; and

determine a second plurality of boost fans of the functioning fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the second plurality of boost fans for a second interval.

2. The system of claim 1 , wherein the output voltage of the fan failure compensation circuit boosts a fan speed of the first plurality of boost fans above the rated fan speed.

3. The system of claim 2 , wherein the output voltage of the fan failure compensation circuit is approximately twenty percent greater than the base voltage of the plurality of fans.

4. The system of claim 3 , wherein the boosted fan speed is approximately fifteen percent greater than the rated fan speed of the plurality of fans.

5. The system of claim 1 , wherein the first plurality of boost fans is determined by selection from the functioning fans based on the location of a respective functioning fan relative to the failed first fan.

6. The system of claim 1 , wherein the airflow cooling maintains a temperature of the IHS below a first margin from a specification temperature associated with the IHS, and wherein the system maintains the first margin below the specification temperature after the failure of the first fan by operation of the fan failure compensation circuit.

7. The system of claim 1 , wherein the first plurality of boost fans are selected based on whether the failure of the first fan is a complete failure or a partial failure.

8. The system of claim 1 , wherein the first plurality of boost fans are selected based on whether the failed first fan is a double-rotor fan.

9. An Information Handling System (IHS) comprising:

one or more processors and a plurality of memory devices coupled to the one or more processors;

a chassis;

a plurality of fans extending along a midplane of the chassis, wherein the plurality of fans ventilate heated air from within the IHS, and wherein each of the plurality of fans is operated at a rated fan speed using a base voltage; and

a controller configured to:

detect a failure of a first fan of the plurality of fans;

identify a plurality of functioning fans of the plurality of fans;

determine a first plurality of boost fans of the functioning fans;

configure a fan failure compensation circuit for delivery of additional power to the first plurality of boost fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the first plurality of boost fans for a first interval;

enable an output voltage by the fan failure compensation circuit, wherein the enabled output voltage boosts the airflow output of the first plurality of boost fans; and

determine a second plurality of boost fans of the functioning fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the second plurality of boost fans for a second interval.

10. The IHS of claim 9 , wherein the output voltage of the fan failure compensation circuit boosts a fan speed of the first plurality of boost fans above the rated fan speed.

11. The IHS of claim 9 , wherein the first plurality of boost fans is determined by selection from the functioning fans based on the location of a respective functioning fan relative to the failed first fan.

12. The IHS of claim 9 , wherein the first plurality of boost fans are selected based on whether the failure of the first fan is a complete failure or a partial failure.

13. The IHS of claim 9 , wherein the first plurality of boost fans are selected based on whether the failed first fan is a double-rotor fan.

14. A method for airflow cooling of an Information Handling System (IHS), the method comprising:

ventilating heated air from within the IHS using a plurality of fans, wherein each of the plurality of fans is operated at a rated fan speed using a base voltage;

detecting a failure of a first fan of the plurality of fans;

identifying a plurality of functioning fans of the plurality of fans;

determining a first plurality of boost fans of the functioning fans;

configuring a fan failure compensation circuit for delivery of additional power to the first plurality of boost fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the first plurality of boost fans for a first interval;

enabling an output voltage by the fan failure compensation circuit, wherein the enabled output voltage boosts the airflow output of the first plurality of boost fans, and wherein the output voltage of the fan failure compensation circuit boosts a fan speed of the first plurality of boost fans above the rated fan speed; and

determining a second plurality of boost fans of the functioning fans, wherein the fan failure compensation circuit is configured for delivery of additional power to the second plurality of boost fans for a second interval.

15. The method of claim 14 , wherein the output voltage of the fan failure compensation circuit is approximately twenty percent greater than the base voltage of the plurality of fans, wherein the boosted fan speed is approximately fifteen percent greater than the rated fan speed of the plurality of fans.

16. The method of claim 14 , wherein the first plurality of boost fans is determined by selection from the functioning fans based on the location of a respective functioning fan relative to the failed first fan.

17. The method of claim 14 , wherein the first plurality of boost fans are selected based on whether the failure of the first fan is a complete failure or a partial failure.

18. The method of claim 14 , wherein the first plurality of boost fans are selected based on whether the failed first fan is a double-rotor fan.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053574/0221) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060333/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053578/0183) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060332/0864 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053573/0535) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060333/0106 →
RELEASE OF SECURITY INTEREST AT REEL 053531 FRAME 0108 Recorded Nov 2, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 058001/0371 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053578/0183 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053573/0535 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053574/0221 →
SECURITY AGREEMENT Recorded Aug 18, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 053531/0108 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2020
From: CHEN, HUI; CHEN, XU; LI, YONGHE
To: DELL PRODUCTS, L.P.
Reel/Frame 053177/0928 →
Priority Claims (1)
CN 202010566029.1 · Jun 19, 2020 · national
Continuity (1)
Related Publication 20210396237A1 · Dec 23, 2021