IP Library Granted Patent US 11,809,246
Granted Patent B2
US 11,809,246 · App. 16/938,677 · Granted Nov 7, 2023

System and method for service life management based on corrosion rate reduction

Inventors: Steven Embleton (Austin, TX); Jon Taylor Fitch (Austin, TX); Sandor T. Farkas (Round Rock, TX); Joseph Danny King (Georgetown, TX)
Assignee: DELL PRODUCTS L.P.
G06F1/206G05B19/0428H05K7/20309H05K7/20381G01N17/04G05B2219/24015
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Quick Facts
Patent No.
US 11,809,246
App. No.
16/938,677
Granted
Nov 7, 2023
Kind
B2
Abstract

A computing device of an information handling system includes a hardware component. The hardware component is also connected to a trace. The computing device also includes a corrosion management component that is physically connected to the trace. The corrosion management component reduces a rate of corrosion of the trace due to an ambient environment in which the trace resides. The corrosion management component reduces the rate of corrosion by applying an electrical potential to the trace.

Claims (97)

1. A computing device of an information handling system, comprising:

a hardware component;

a trace connected to the hardware component;

a corrosion management component comprising a sacrificial anode of an electrometrically active material, physically connected to the trace, adapted to reduce a rate of corrosion of the trace due to an ambient environment in which the trace resides by applying an electrical potential to the trace;

a chassis comprising a hot zone and a cold zone, wherein:

the chassis is a rack mountable enclosure for housing at least the hardware component, trace, and corrosion management component, and

the trace is disposed in the cold zone; and

an environmental manager programmed to:

monitor an environmental corrosion risk associated with the trace;

make a determination that the trace is associated with the corrosion management component;

in response to the determination:

estimate a corrosion risk of the trace using a predictive model that outputs future levels of corrosion, wherein the predictive model is based on:

the environmental corrosion risk, and

a risk reduction factor associated with the corrosion management component,

wherein the future levels of corrosion specify a first amount of corrosion of the component at a first point in time in the future and a second amount of corrosion of the component at a second point in time in the future;

make a second determination that the corrosion risk of the trace indicates a premature failure of the trace; and

remediate the corrosion risk of the trace.

2. The computing device of claim 1 , wherein the corrosion management component is mounted to the trace as a surface mount component.

3. The computing device of claim 1 , wherein the corrosion management component comprises:

a corrosion management layer disposed on the trace.

4. The computing device of claim 3 , further comprising:

a circuit card on which the trace is disposed,

wherein the corrosion management layer is disposed on a surface of the trace opposite the circuit card.

5. The computing device of claim 3 , further comprising:

a circuit card on which the trace is disposed,

wherein the corrosion management layer is disposed between the trace and the circuit card.

6. The computing device of claim 1 , further comprising:

a second trace disposed in the cold zone that is not electrically connected to any corrosion management components.

7. The computing device of claim 1 , wherein remediating the corrosion risk of the trace comprises:

performing an action set comprising at least one selected from the group consisting of:

increasing a temperature of the trace;

decreasing a humidity level of an atmosphere proximate to the trace; and

reducing a rate of flow of the atmosphere proximate to the trace.

8. The computing device of claim 1 , wherein the environmental manager is further programmed to:

monitor a second environmental corrosion risk associated with the second trace;

make a third determination that the second trace is not associated with any corrosion management components;

in response to the third determination:

estimate a corrosion risk of the second trace based on:

the second environmental corrosion risk, and

no risk reduction factors associated with any corrosion management components;

make a fourth determination that the corrosion risk of the second trace indicates a premature failure of the second trace; and

remediate the corrosion risk of the second trace.

9. The computing device of claim 1 , wherein the environmental corrosion risk is estimated based on a temperature of the trace and a relative humidity level of an atmosphere proximate to the trace.

10. The computing device of claim 1 , wherein the environmental corrosion risk is estimated based on a corrosion rate measured by a corrosion detector.

11. The computing device of claim 1 , wherein the risk reduction factor specifies a reduction in a rate of corrosion of the trace based on the electrical potential applied to the trace.

12. A method for environmentally managing a computing device of an information handling system, comprising:

monitoring an environmental corrosion risk associated with a trace of the computing device, wherein the trace is physically connected to a corrosion management component adapted to reduce a rate of corrosion of the trace due to an ambient environment in which the trace resides by applying an electrical potential to the trace;

making a determination that the trace is associated with the corrosion management component;

in response to the determination:

estimating a corrosion risk of the trace using a predictive model that outputs future levels of corrosion, wherein the predictive model is based on:

the environmental corrosion risk, and

a risk reduction factor associated with the corrosion management component,

wherein the future levels of corrosion specify a first amount of corrosion of the component at a first point in time in the future and a second amount of corrosion of the component at a second point in time in the future;

making a second determination that the corrosion risk of the trace indicates a premature failure of the trace; and

remediating the corrosion risk of the trace,

wherein the computing device comprises a chassis that is a rack mountable enclosure that includes a hot zone and a cold zone, and

wherein the trace is disposed in the cold zone.

13. The method of claim 12 , wherein remediating the corrosion risk of the trace comprises:

performing an action set comprising at least one selected from the group consisting of:

increasing a temperature of the trace;

decreasing a humidity level of an atmosphere proximate to the trace; and

reducing a rate of flow of the atmosphere proximate to the trace.

14. The method of claim 12 , further comprising:

monitoring a second environmental corrosion risk associated with a second trace, wherein the second trace is not physically connected to any corrosion management components;

making a third determination that the second trace is not associated with any corrosion management components;

in response to the third determination:

estimating a corrosion risk of the second trace based on:

the second environmental corrosion risk, and

no risk reduction factors associated with any corrosion management components;

making a fourth determination that the corrosion risk of the trace indicates a premature failure of the trace; and

remediating the corrosion risk of the second trace.

15. A non-transitory computer readable medium comprising computer readable program code, which when executed by a computer processor enables the computer processor to perform a method for environmentally managing a computing device of an information handling system, the method comprising:

monitoring an environmental corrosion risk associated with a trace of the computing device, wherein the trace is physically connected to a corrosion management component adapted to reduce a rate of corrosion of the trace due to an ambient environment in which the trace resides by applying an electrical potential to the trace;

making a determination that the trace is associated with the corrosion management component;

in response to the determination:

estimating a corrosion risk of the trace using a predictive model that outputs future levels of corrosion, wherein the predictive model is based on:

the environmental corrosion risk, and

a risk reduction factor associated with the corrosion management component,

wherein the future levels of corrosion specify a first amount of corrosion of the component at a first point in time in the future and a second amount of corrosion of the component at a second point in time in the future;

making a second determination that the corrosion risk of the trace indicates a premature failure of the trace; and

remediating the corrosion risk of the trace,

wherein the computing device comprises a chassis that is a rack mountable enclosure that includes a hot zone and a cold zone, and

wherein the trace is disposed in the cold zone.

16. The non-transitory computer readable medium of claim 15 , wherein remediating the corrosion risk of the trace comprises:

performing an action set comprising at least one selected from the group consisting of:

increasing a temperature of the trace;

decreasing a humidity level of an atmosphere proximate to the trace; and

reducing a rate of flow of the atmosphere proximate to the trace.

17. The non-transitory computer readable medium of claim 15 , wherein the method further comprises:

monitoring a second environmental corrosion risk associated with a second trace, wherein the second trace is not physically connected to any corrosion management components;

making a third determination that the second trace is not associated with any corrosion management components;

in response to the third determination:

estimating a corrosion risk of the second trace based on:

the second environmental corrosion risk, and

no risk reduction factors associated with any corrosion management components;

making a fourth determination that the corrosion risk of the trace indicates a premature failure of the trace; and

remediating the corrosion risk of the second trace.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053573/0535) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060333/0106 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053574/0221) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060333/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053578/0183) Recorded Jun 10, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060332/0864 →
RELEASE OF SECURITY INTEREST AT REEL 053531 FRAME 0108 Recorded Nov 2, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 058001/0371 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2020
From: EMBLETON, STEVEN; FITCH, JON TAYLOR; FARKAS, SANDOR T.; KING, JOSEPH DANNY
To: DELL PRODUCTS L.P.
Reel/Frame 053580/0881 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053578/0183 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053574/0221 →
SECURITY INTEREST Recorded Aug 21, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 053573/0535 →
SECURITY AGREEMENT Recorded Aug 18, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 053531/0108 →