Method for preparing a processed filament by interaction of a filament with at least one processing beam in n processing steps
View Patent ↗One aspect refers to a method for preparing a processed filament, including providing a filament, which comprises a multitude of segments, which follow one another in a longitudinal direction of the filament, wherein each of the segments of the multitude of segments comprises a multitude of sections, which are disposed circumferentially around the filament; and processing the filament in n processing steps, thereby obtaining the processed filament. For each integer i in the range from 1 to n, the i th processing step comprises, for each integer j in the range from 1 to m, processing the j th section of the (i+j−1) th segment. N and m are integers which are, independent from one another, at least 2. Sections of different number are at different circumferential locations of the filament. The processing of each section of each segment of the filament comprises an interaction of the section of the segment of the filament with at least one processing beam.
1 . A method for preparing a processed filament, the method comprising:
a) providing a filament, which comprises a multitude of segments, which follow one another in a longitudinal direction of the filament,
wherein each of the segments of the multitude of segments comprises a multitude of sections, which are disposed circumferentially around the filament; and
b) processing sections of the filament in a number of processing steps, thereby obtaining the processed filament;
wherein in each of n processing steps a number of sections of a number of different segments of the filament is processed;
wherein n defines the number of processing steps;
wherein m defines the number of sections and the number of different segments of the filament;
wherein i denotes a single processing step of the n processing steps, and i is an integer from 1 to n;
wherein j denotes a single section of the m sections, and j is an integer from 1 to m;
wherein for each integer i in the range from 1 to n, the i th processing step comprises, for each integer j in the range from 1 to m, processing the j th section of the (i+j−1) th segment;
wherein n and m are integers that are independent from one another, and are each at least 2;
wherein each j th section processed in the i th process step is at a different circumferential location of the filament; and
wherein the processing of the sections comprises, in each case, an interaction of the respective section with at least one processing beam;
wherein the filament comprises:
a. a core, including the first metal,
b. a first layer which
i. is superimposed on the core, and
ii. comprises a polymer, and
c. a second layer which
i. is superimposed on the first layer, and
ii. comprises a second metal;
wherein the processing in the processing steps comprises at least partially removing the second layer from the sections of the segment of the multitude of segment;
wherein between each of two consecutive processing steps the filament is moved in a direction of its length.
2 . The method of claim 1 , wherein, in each i th processing step, the processing of the 1 st to m th sections is conducted at least in temporal overlap with one another.
3 . The method of claim 1 , wherein n equals m.
4 . The method of claim 1 , wherein the sum of the surface areas of the sections of a segment, which are processed in the process step b), equals the surface area of an outer surface of this segment.
5 . The method of claim 1 , wherein n or m or each of both is at least 3.
6 . The method of claim 1 , wherein the processing in the processing steps is a subtractive process.
7 . The method of claim 1 , wherein the filament is one selected from the group consisting of a wire, a cable, and a fiber, or a combination of at least two thereof.
8 . The method of claim 1 , wherein the at least one processing beam is at least one laser beam.
9 . The method of claim 1 , wherein the process is performed as a reel-to-reel-process.