IP Library Granted Patent US 12,061,357
Granted Patent B2
US 12,061,357 · App. 16/941,016 · Granted Aug 13, 2024

Plastic wavelength shifting fiber and a method of making the same

Inventor: Jan J. Buzniak (Solon, OH)
Assignee: LUXIUM SOLUTIONS, LLC
G02B6/02033B29D11/00663B29D11/00875G01T1/2002G01T1/20185
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Quick Facts
Patent No.
US 12,061,357
App. No.
16/941,016
Granted
Aug 13, 2024
Kind
B2
Abstract

A wavelength shifting fiber and method of making the same is disclosed. A wavelength shifting fiber can include a plastic core and a coating surrounding the plastic core. The numerical aperture for the wavelength shifting fiber can be at least about 0.53. A method of making a wavelength shifting fiber can include heating and drawing a plastic core precursor to form a plastic core, coating the plastic core with a liquid coating, and curing the liquid coating around the plastic core to form a wavelength shifting fiber.

Claims (26)

1. A wavelength shifting fiber, comprising:

a plastic core; and

a cladding surrounding the plastic core, wherein a numerical aperture for the wavelength shifting fiber is at least about 0.53, wherein the cladding comprises glycerol ether acrylate, methacrylated polymer, fluoroacrylate, multifunctional acrylate, or a combination thereof and wherein the cladding surrounding the plastic core is a UV cured liquid cladding, wherein the cladding is in direct contact with the plastic core.

2. The wavelength shifting fiber of claim 1 , wherein the numerical aperture is defined by the formula NA=√{square root over ((n core ) 2 −(n clad ) 2 )}, wherein n core is a refractive index of the plastic core and n clad is a refractive index of the cladding.

3. The wavelength shifting fiber of claim 1 , wherein the numerical aperture for the wavelength shifting fiber is at least about 0.6.

4. The wavelength shifting fiber of claim 1 , wherein the numerical aperture for the wavelength shifting fiber is at least about 0.7.

5. The wavelength shifting fiber of claim 1 , wherein the cladding has a thickness of at least 3 μm.

6. The wavelength shifting fiber of claim 1 , wherein the cladding is in direct contact with the core without any intervening substances in between.

7. The wavelength shifting fiber of claim 1 , wherein the plastic core comprises a material selected from the group consisting of polystyrene (PS), polyvinyltoluene (PVT), polymethyl methacrylate (PMMA), polycarbonate, and any combination thereof.

8. The wavelength shifting fiber of claim 7 , wherein the plastic core comprises a fluorescent dopant.

9. The wavelength shifting fiber of claim 1 , wherein the cladding comprises an organic material.

10. The wavelength shifting fiber of claim 1 , wherein the plastic core has a diameter of at least about 0.01 mm and not greater than about 5 mm.

11. A wavelength shifting fiber, comprising:

a plastic core; and

a cladding surrounding the plastic core, wherein a numerical aperture for the wavelength shifting fiber is at least about 0.53, and wherein an optical attenuation length for the wavelength shifting fiber is at least 3 meters, wherein the cladding comprises glycerol ether acrylate, methacrylated polymer, fluoroacrylate, multifunctional acrylate, or a combination thereof and wherein the cladding surrounding the plastic core is a UV cured liquid cladding, wherein the cladding is in direct contact with the plastic core.

12. A method of making a wavelength shifting fiber, wherein the method comprises:

heating and drawing a plastic core precursor to form a plastic core;

coating the plastic core with a liquid coating; and

curing the liquid coating around the plastic core to form a wavelength shifting fiber, wherein the liquid coating around the plastic core is cured using ultra violet (UV) radiation, wherein the cladding is in direct contact with the plastic core.

13. The method of making the wavelength shifting fiber of claim 12 , wherein the wavelength shifting fiber comprises a numerical aperture at least about 0.53, wherein the numerical aperture is defined by the formula NA=√{square root over ((n core ) 2 −(n clad ) 2 )}, wherein n core is a refractive index of the plastic core and n clad is a refractive index of the coating.

14. The method of making the wavelength shifting fiber of claim 13 , wherein the numerical aperture for the wavelength shifting fiber is at least about 0.6.

15. The method of making the wavelength shifting fiber of claim 12 , wherein the plastic core comprises a material selected from the group consisting of polystyrene (PS), polyvinyltoluene (PVT), polymethyl methacrylate (PMMA), polycarbonate, and any combination thereof.

16. The method of making the wavelength shifting fiber of claim 12 , wherein the plastic core precursor is heated above 240° C.

17. The method of making the wavelength shifting fiber of claim 12 , wherein the method further comprises:

applying a second liquid coating on the liquid coating after the liquid coating has been cured; and

curing the second liquid coating.

Assignments (4)
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded May 8, 2026
From: LUXIUM SOLUTIONS, LLC
To: GOLUB CAPITAL MARKETS LLC, AS COLLATERAL AGENT
Reel/Frame 075574/0443 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2023
From: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
To: LUXIUM SOLUTIONS, LLC
Reel/Frame 062419/0232 →
SECURITY INTEREST Recorded Dec 2, 2022
From: LUXIUM SOLUTIONS, LLC
To: KEYBANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 062049/0300 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2020
From: BUZNIAK, JAN J.
To: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
Reel/Frame 053859/0840 →
Continuity (2)
Provisional Application 62880036 · Jul 29, 2019
Related Publication 20210033783A1 · Feb 4, 2021