IP Library Granted Patent US 11,352,493
Granted Patent B2
US 11,352,493 · App. 16/941,625 · Granted Jun 7, 2022

Resin composition and resin molded article

Inventor: Akira Imada (Ebina, JP)
Assignee: FUJIFILM Business Innovation Corp.
C08L69/00B29C45/0001C08G63/183C08K5/0066C08K5/521C08L27/18C08L2205/18C08L2205/22
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,352,493
App. No.
16/941,625
Granted
Jun 7, 2022
Kind
B2
Abstract

A resin composition includes a polycarbonate-based resin and a polyethylene terephthalate resin, and the resin composition has a resin phase-separated structure including a continuous phase containing the polycarbonate-based resin and a dispersed phase containing the polyethylene terephthalate resin, in which a number average diameter in a longitudinal direction of the dispersed phase is 1.5 μm or less, a number average diameter in a lateral direction of the dispersed phase is 0.8 μm or less, and an aspect ratio of the number average diameter in the longitudinal direction to the number average diameter in the lateral direction is 2.5 or less.

Claims (66)

1. A resin composition, comprising:

a resin component comprising:

a polycarbonate-based resin; and

a polyethylene terephthalate resin;

an organic phosphorus flame retardant; and

a flame retardant anti-dripping agent,

the resin composition having:

a resin phase-separated structure including a continuous phase containing the polycarbonate-based resin and a dispersed phase containing the polyethylene terephthalate resin,

wherein:

a number average diameter in a longitudinal direction of the dispersed phase is 1.5 μm or less,

a number average diameter in a lateral direction of the dispersed phase is 0.8 μm or less,

an aspect ratio of the number average diameter in the longitudinal direction to the number average diameter in the lateral direction is 2.5 or less, and

a content of the flame retardant anti-dripping agent is 0.3 part by mass or more and 0.8 part by mass or less based on 100 parts by mass of the resin component.

2. The resin composition according to claim 1 , wherein the number average diameter in the longitudinal direction of the dispersed phase is 0.5 μm or more and 1.3 μm or less.

3. The resin composition according to claim 1 , wherein the number average diameter in the lateral direction of the dispersed phase is 0.1 μm or more and 0.6 μm or less.

4. The resin composition according to claim 1 , wherein the organic phosphorus flame retardant contains a condensed phosphate.

5. The resin composition according to claim 2 , wherein the organic phosphorus flame retardant contains a condensed phosphate.

6. The resin composition according to claim 3 , wherein the organic phosphorus flame retardant contains a condensed phosphate.

7. The resin composition according to claim 1 , wherein the flame retardant anti-dripping agent contains a fluorine-containing resin.

8. The resin composition according to claim 2 , wherein the flame retardant anti-dripping agent contains a fluorine-containing resin.

9. The resin composition according to claim 3 , wherein the flame retardant anti-dripping agent contains a fluorine-containing resin.

10. The resin composition according to claim 7 , wherein the fluorine-containing resin contains polytetrafluoroethylene (PTFE).

11. The resin composition according to claim 1 , wherein a content of the organic phosphorus flame retardant is 1 part by mass or more and 25 parts by mass or less based on 100 parts by mass of the resin component.

12. The resin composition according to claim 1 , wherein a content of the polycarbonate-based resin is 40 parts by mass or more and 90 parts by mass or less based on 100 parts by mass of the resin component.

13. The resin composition according to claim 1 , wherein a content of the polyethylene terephthalate resin is 10 parts by mass or more and 40 parts by mass or less based on 100 parts by mass of the resin component.

14. The resin composition according to claim 1 , wherein

when a value of ½ of the number average diameter R LONG in the longitudinal direction of the dispersed phase is substituted for r i in the following Equation (A), a value of a specific surface area A represented by the following Equation (A) is 2.0 or more, and

when a value of ½ of the number average diameter R SHORT in the lateral direction of the dispersed phase is substituted for r i in the following Equation (A), the value of the specific surface area A represented by the following Equation (A) is 7.0 or more,

A

=

i

N

×

4

π

r

i

2

i

N

×

4

π

r

i

3

3

(

A

)

[in the Equation (A), A represents the specific surface area of the dispersed phase, N represents the number of the dispersed phase in an observation visual field, and r i represents a radius of an i-th dispersed phase].

15. A resin molded article comprising: the resin composition according to claim 1 .

16. The resin molded article according to claim 13 , which is an injection molded article.

17. The resin composition according to claim 1 , wherein the resin component further comprises a glycidyl group-containing polyethylene-based copolymer.

18. The resin composition according to claim 1 , wherein the resin component further comprises a methyl methacrylate-butadiene-styrene copolymer.

19. The resin composition according to claim 1 , wherein the resin component consists of the polycarbonate-based resin and the polyethylene terephthalate resin.

Assignments (2)
CHANGE OF NAME Recorded Apr 28, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056078/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2020
From: IMADA, AKIRA
To: FUJI XEROX CO., LTD.
Reel/Frame 053338/0075 →
Priority Claims (1)
JP JP2020-055089 · Mar 25, 2020 · national
Continuity (1)
Related Publication 20210301128A1 · Sep 30, 2021