IP Library Granted Patent US 11,542,786
Granted Patent B2
US 11,542,786 · App. 16/943,727 · Granted Jan 3, 2023

High capacity power storage system for electric hydraulic fracturing

Inventors: Brandon N. Hinderliter (Houston, TX); Jared Oehring (Houston, TX); Steven Riley (Houston, TX)
Assignee: U.S. Well Services, LLC
E21B41/0085E21B43/2607E21B43/16
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Quick Facts
Patent No.
US 11,542,786
App. No.
16/943,727
Granted
Jan 3, 2023
Kind
B2
Abstract

A system for powering electric hydraulic fracturing equipment, the system including a power storage system and electric powered hydraulic fracturing equipment in selective electrical communication with the power storage system. The system further includes at least one circuit breaker between the power storage system and the electric powered hydraulic fracturing equipment, the circuit breaker configured to facilitate or prevent electrical communication between the power storage system and the electric powered hydraulic fracturing equipment.

Claims (28)

1. A hydraulic fracturing power system, comprising:

a power source;

a power storage system;

an electric powered hydraulic fracturing pump configured to pressurize fluid in a wellbore to conduct hydraulic fracturing operations, and in selective electrical communication with the power source, the power storage system, or both; and

at least one circuit breaker between the power source, the power storage system, or both, and the electric powered hydraulic fracturing pump, the circuit breaker having an open position that opens an electric circuit between the electric powered hydraulic fracturing pump and the power source, the power storage system, or both, and a closed position that closes the electric circuit, the at least one circuit breaker varying between the open position and the closed position as required to power the electric powered hydraulic fracturing pump and maintain a charge in the power storage system.

2. The hydraulic fracturing power system of claim 1 , wherein the power storage system is at least one solid state battery selected from the group consisting of electrochemical capacitors, lithium ion batteries, nickel-cadmium batteries, and sodium sulfur batteries.

3. The hydraulic fracturing power system of claim 2 , wherein the power storage system is at least one flow battery selected from the group consisting of redox batteries, iron-chromium batteries, vanadium redox batteries, and zinc-bromine batteries.

4. The hydraulic fracturing power system of claim 3 , wherein the at least one battery is rechargeable.

5. The hydraulic fracturing power system of claim 1 , wherein the at least one circuit breaker comprises a first circuit breaker and a second circuit breaker, the first circuit breaker electrically connected to the power source, and the second circuit breaker electrically connected to the power storage system.

6. The hydraulic fracturing power system of claim 5 , wherein each of the first circuit breaker and the second circuit breaker is electrically connected to the electric powered hydraulic fracturing pump via a common bus.

7. The hydraulic fracturing power system of claim 1 , wherein the at least one circuit breaker is a first circuit breaker, and wherein both the power source and the power storage system are electrically connected to the first circuit breaker.

8. The hydraulic fracturing power system of claim 1 , wherein at least one of the power source and the power storage system are electrically connected to the at least one circuit breaker via a power line.

9. The hydraulic fracturing power system of claim 1 , wherein the power storage system is mounted to a trailer.

10. The hydraulic fracturing power system of claim 1 , wherein the at least one circuit breaker is substantially enclosed in a switchgear housing.

11. A system for powering an electric hydraulic fracturing pump, comprising:

a power storage system having;

an electric powered hydraulic fracturing pump configured to pressurize fluid in a wellbore to conduct hydraulic fracturing operations, and in selective electrical communication with the power storage system; and

at least one circuit breaker between the power storage system and the electric powered hydraulic fracturing pump, the circuit breaker configured to facilitate or prevent electrical communication between the power storage system and the electric powered hydraulic fracturing pump and;

a power source wherein both the power source and the power storage system are electrically connected to the at least one circuit breaker, and the at least one circuit breaker facilitates or prevents communication between the power storage system, the power source, and the electric powered hydraulic fracturing pump as required to power the electric powered hydraulic fracturing pump and maintain a charge in the power storage system.

12. The system for powering the electric hydraulic fracturing pump of claim 11 , wherein the power storage system is at least one solid state battery selected from the group consisting of electrochemical capacitors, lithium ion batteries, nickel-cadmium batteries, and sodium sulfur batteries.

13. The system for powering the electric hydraulic fracturing pump of claim 12 , wherein the power storage system is at least one flow battery selected from the group consisting of redox batteries, iron-chromium batteries, vanadium redox batteries, and zinc-bromine batteries.

14. The system for powering the electric hydraulic fracturing pump of claim 11 wherein the at least one circuit breaker comprises a first circuit breaker and a second circuit breaker, the first circuit breaker electrically connected to the power source, and the second circuit breaker electrically connected to the power storage system.

15. The system for powering the electric hydraulic fracturing pump of claim 11 wherein at least one of the power source and the power storage system are electrically connected to the at least one circuit breaker via a power line.

16. The system for powering the electric hydraulic fracturing pump of claim 11 , wherein the at least one circuit breaker is substantially enclosed in a switchgear housing.

17. The system for powering the electric hydraulic fracturing pump of claim 11 , wherein the power storage system is rechargeable.

18. The system for powering the electric hydraulic fracturing pump of claim 16 wherein the power source is electrically connected to the at least one circuit breaker via a power line, and where the power storage system is located adjacent the switchgear housing and electrically coupled directly to the switchgear housing without a power line.

19. The system for powering the electric hydraulic fracturing pump of claim 16 , further comprising:

software in communication with the power storage system, the software configured to monitor the state of the power storage system and to integrate control of the power storage system with other features of the system for powering electric hydraulic fracturing equipment.

Assignments (6)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jan 3, 2024
From: FTS INTERNATIONAL SERVICES, LLC; U.S. WELL SERVICES, LLC; PROFRAC SERVICES, LLC; U.S. WELL SERVICES HOLDINGS, LLC; BEST PUMP AND FLOW, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 066186/0752 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: U.S. WELL SERVICES, LLC
Reel/Frame 066091/0133 →
SECURITY INTEREST Recorded Dec 16, 2022
From: U.S. WELL SERVICE HOLDINGS, LLC; USWS HOLDINGS LLC; U.S. WELL SERVICES, LLC; USWS FLEET 10, LLC; USWS FLEET 11, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062142/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: HINDERLITER, BRANDON N.; OEHRING, JARED; RILEY, STEVEN
To: U.S. WELL SERVICES, LLC
Reel/Frame 061922/0427 →
SECURITY INTEREST Recorded Nov 2, 2022
From: U.S. WELL SERVICES, LLC
To: PIPER SANDLER FINANCE LLC
Reel/Frame 061875/0001 →
SECURITY INTEREST Recorded Jun 30, 2021
From: U.S. WELL SERVICES, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 057434/0429 →
Continuity (2)
Provisional Application 62881714 · Aug 1, 2019
Related Publication 20210032961A1 · Feb 4, 2021
Cited By (9)
US 12,196,066 US 12,215,581 US 12,259,434 US 12,272,987 US 12,312,930 US 12,326,074 US 12,385,362 US 12,444,910 US 12,651,911