IP Library Granted Patent US 11,772,808
Granted Patent B2
US 11,772,808 · App. 16/950,094 · Granted Oct 3, 2023

Despin and rotational control architectures for lighter-than-air high altitude platforms

Inventors: Aaron Fan (Redwood City, CA); Jonathan Nutzmann (Redwood City, CA); Christopher Bowles (Hollister, CA); Ewout van Bekkum (Sunnyvale, CA)
Assignee: Aerostar International, LLC
B64D31/06B64B1/30B64D27/24
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Quick Facts
Patent No.
US 11,772,808
App. No.
16/950,094
Granted
Oct 3, 2023
Kind
B2
Abstract

Aspects of the technology relate to lateral propulsion systems in lighter-than-air (LTA) platforms configured to operate in the stratosphere. One or more motor assemblies are used to actuate the lateral propulsion system and to make directional changes, for instance using one or more propellers. This can include a pointing axis motor assembly for orienting the lateral propulsion system along a particular heading, and a drive motor assembly for causing a propeller assembly or other propulsion mechanism to turn on and off Corrective actions may be necessary to adjust the alignment of the lateral propulsion system. A stepper motor control module may be used to control operation of the pointing axis motor assembly, for instance by causing it to rotate in a clockwise (or counterclockwise) direction. A motor current control approach may be used, in which the motor voltage is adjusted until a measured motor current reaches a selected current level.

Claims (38)

1. A method of operating a lighter-than-air high altitude platform (HAP) in the stratosphere, the method comprising:

calculating, by one or more processors of the HAP, an offset to achieve a selected lateral propulsion target heading for a lateral propulsion assembly of the HAP;

determining, by the one or more processors, whether to adjust the selected lateral propulsion target heading to an adjusted lateral propulsion target heading based on an accuracy threshold of the offset;

spinning down a propeller of the lateral propulsion assembly when a rotation amount in accordance with the offset exceeds a gyroscopic force threshold of the HAP; and

controlling rotation, by the one or more processors, of a stepper motor of the lateral propulsion assembly according to either the selected lateral propulsion target heading or the adjusted lateral propulsion target heading.

2. The method of claim 1 , wherein calculating the offset is based on a target heading for a despin mechanism of the HAP.

3. The method of claim 2 , wherein calculating the offset is further based on a location of the lateral propulsion assembly relative to the despin mechanism and a payload of the HAP.

4. The method of claim 1 , further comprising adjusting the offset upon a determination that the lateral propulsion assembly would rotate through a hard stop structure.

5. The method of claim 1 , further comprising, upon determining that the selected lateral propulsion target heading is achieved according to controlling the rotation, resuming actuation of the propeller at a selected rate of rotation.

6. The method of claim 1 , wherein calculating the offset is based on a difference between a rotor position measured by an encoder and a position set by a stepper driver of the lateral propulsion assembly.

7. The method of claim 6 , further comprising performing a calibration routine of the stepper motor against the encoder.

8. The method of claim 7 , wherein performing the calibration routine includes

driving the stepper motor to a set of locations;

at each location, injecting random noise into the stepper motor;

and averaging a position read by the encoder

at each location.

9. The method of claim 1 , wherein controlling the rotation of the stepper motor is performed in accordance with a motor current limit.

10. The method of claim 1 , further comprising performing a despin operation using a despin mechanism disposed between an envelope and a payload of the HAP.

11. The method of claim 10 , wherein the despin operation is performed according to a voltage control mode, and controlling the rotation of the stepper motor is performed according to a current control mode.

12. The method of claim 11 , further comprising:

setting, in the voltage control mode, a voltage setpoint as a function of a mechanical load associated with the despin mechanism; and

setting, in the current control mode, a current setpoint as a function of a mechanical load associated with the stepper motor.

13. The method of claim 1 , wherein controlling rotation of the stepper motor is further performed based on a target heading of a directional communications module of the HAP.

14. A lighter-than-air high altitude platform (HAP) configured for operation in the stratosphere, the HAP comprising:

an envelope configured to hold lift gas;

a connecting member operatively coupled at a first end thereof to the envelope, the connecting member having a connecting axis along a length thereof;

a payload coupled to a second end of the connecting member;

a lateral propulsion system rotatably engaged with the connecting member, the lateral propulsion system including:

a propeller assembly having a propeller, and

a control assembly operatively coupled to the propeller assembly and configured to rotate the propeller in a clockwise or counterclockwise direction about a propeller axis, the control assembly also being configured to rotate the lateral propulsion assembly along the connecting axis of the connecting member; and

one or more processors configured to control operation of the lateral propulsion system, the one or more processors being configured to:

calculate an offset to achieve a selected lateral propulsion target heading for the lateral propulsion system;

determine whether to adjust the selected lateral propulsion target heading to an adjusted lateral propulsion target heading based on an accuracy threshold of the offset;

control rotation of a stepper motor of the control assembly according to either the selected lateral propulsion target heading or the adjusted lateral propulsion target heading; and, perform a despin operation using a despin mechanism, wherein the despin operation is performed in a voltage control mode according to a voltage setpoint set as a function of a mechanical load associated with the despin mechanism; and wherein the control of the rotation of the stepper motor is performed in a current control mode according to a current setpoint set as a function of a mechanical load associated with the stepper motor.

15. The HAP of claim 14 , wherein calculation of the offset is based on a difference between a rotor position measured by an encoder of the lateral propulsion system and a position set by a stepper driver of the lateral propulsion system.

16. The HAP of claim 14 , wherein rotation control of the stepper motor is further performed based on a target heading of a directional communications module of the payload.

17. The HAP of claim 14 , wherein the despin mechanism is configured to adjust for a relative rotation of the envelope with respect to the payload.

18. The HAP of claim 17 , wherein calculation of the offset is based on a target heading for the despin mechanism.

Assignments (4)
MERGER Recorded Oct 19, 2022
From: AEROSTAR INTERNATIONAL, INC.
To: AEROSTAR INTERNATIONAL, LLC
Reel/Frame 061727/0886 →
CORRECTIVE ASSIGNMENT TO CORRECT THE STATE OF THE ASSIGNEE FROM MINNESOTA TO SOUTH DAKOTA AS PREVIOUSLY RECORDED AT REEL: 056282 FRAME: 0458. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 6, 2022
From: LOON LLC
To: AEROSTAR INTERNATIONAL, INC.
Reel/Frame 061521/0291 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2021
From: LOON LLC
To: AEROSTAR INTERNATIONAL, INC.
Reel/Frame 056282/0458 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2020
From: FAN, AARON; NUTZMANN, JONATHAN; BOWLES, CHRISTOPHER; VAN BEKKUM, EWOUT
To: LOON LLC
Reel/Frame 054390/0233 →
Continuity (1)
Related Publication 20220153424A1 · May 19, 2022