IP Library Granted Patent US 11,795,847
Granted Patent B2
US 11,795,847 · App. 16/953,482 · Granted Oct 24, 2023

Exhaust muffler

Inventors: Nicolas Mettenleiter (Köngen, DE); Andreas Wagner (Esslingen, DE); Max Borger (Leipzig, DE); Thomas Wolf (Esslingen, DE); Frank Sühnel (Wernau, DE)
Assignee: PUREM GMBH
F01N1/023F01N13/1894G10K11/161F01N2470/02F01N2490/08F01N2490/14
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Quick Facts
Patent No.
US 11,795,847
App. No.
16/953,482
Granted
Oct 24, 2023
Kind
B2
Abstract

An exhaust muffler for an exhaust system of an internal combustion engine includes a muffler housing ( 12 ) with an outer shell ( 14 ) enclosing a muffler interior ( 22 ), through which exhaust gas can flow. An inner shell ( 54 ) is arranged in the muffler interior ( 22 ) and covers the outer shell ( 14 ) in at least some areas on an inner side ( 52 ) facing the muffler interior ( 22 ).

Claims (47)

1. An exhaust muffler for an exhaust system of an internal combustion engine, the exhaust muffler comprising a muffler housing, the muffler housing comprising:

an outer shell enclosing a muffler interior through which exhaust gas can flow; and

an inner shell arranged in the muffler interior and covering the outer shell in at least some areas on an inner side facing the muffler interior, wherein:

an intermediate space is formed between the outer shell and the inner shell;

the inner shell is supported directly at the outer shell in at least one support area; and

the inner shell is held at a distance in relation to the outer shell via a holding material in holding areas in end areas of the inner shell not supported at the outer shell via support areas.

2. The exhaust muffler in accordance with claim 1 , wherein:

the outer shell comprises an outer circumferential wall, which is elongated in a direction of a muffler longitudinal axis and encloses same and an end wall connected to each of two axial end areas of the outer circumferential wall; and

the inner shell comprises at least one inner shell part covering the outer circumferential wall on the inner side facing the muffler interior in at least some areas at least in association with the outer circumferential wall.

3. The exhaust muffler in accordance with claim 1 , wherein:

the outer shell comprises two outer shell parts connected to one another in a connection edge area; and

the inner shell comprises an inner shell part covering the outer shell part on the inner side facing the muffler interior in at least some areas in association with at least one of the outer shell parts.

4. The exhaust muffler in accordance with claim 1 , wherein a distance between the outer shell and the inner shell is in the range of 3 mm to 7 mm in the area of the intermediate space.

5. The exhaust muffler in accordance with claim 1 , further comprising at least one partition in the muffler interior, the at least one partition dividing the muffler interior into a plurality of chambers, wherein the at least one partition is supported in relation to the outer shell in a circumferential edge area with an intermediate placement of the inner shell.

6. The exhaust muffler in accordance with claim 5 , wherein:

at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area, or the inner shell is held at the outer shell by at least one partition of the at least one partition or at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area and the inner shell is held at the outer shell by the least one partition of the at least one partition.

7. The exhaust muffler in accordance with claim 5 , wherein:

a plurality of partitions are arranged following one another in a direction of a muffler longitudinal axis in the muffler interior; and

the inner shell is supported in relation to the outer shell in a respective support area in an area of at least some of the plurality of partitions.

8. The exhaust muffler in accordance with claim 1 , wherein the outer shell is covered by the inner shell essentially on an entire inner side.

9. The exhaust muffler in accordance with claim 1 , wherein the holding material comprises wire material.

10. The exhaust muffler in accordance with claim 1 , wherein at least one recess is provided in the inner shell.

11. The exhaust muffler in accordance with claim 1 , wherein the inner shell is made of sheet metal material.

12. An exhaust system for an internal combustion engine, comprising an exhaust muffler, the exhaust muffler comprising a muffler housing, the muffler housing comprising:

an outer shell enclosing a muffler interior through which exhaust gas can flow; and

an inner shell arranged in the muffler interior and covering the outer shell in at least some areas on an inner side facing the muffler interior, wherein:

an intermediate space is formed between the outer shell and the inner shell;

the inner shell is supported directly at the outer shell in at least one support area; and

the inner shell is held at a distance in relation to the outer shell via a holding material in holding areas in end areas of the inner shell not supported at the outer shell via support areas.

13. The exhaust system in accordance with claim 12 , wherein:

the outer shell comprises an outer circumferential wall, which is elongated in a direction of a muffler longitudinal axis and encloses same and an end wall connected to each of two axial end areas of the outer circumferential wall; and

the inner shell comprises at least one inner shell part covering the outer circumferential wall on the inner side facing the muffler interior in at least some areas at least in association with the outer circumferential wall.

14. The exhaust system in accordance with claim 12 , wherein:

the outer shell comprises two outer shell parts connected to one another in a connection edge area; and

the inner shell comprises an inner shell part covering the outer shell part on the inner side facing the muffler interior in at least some areas in association with at least one of the outer shell parts.

15. The exhaust system in accordance with claim 12 , further comprising at least one partition in the muffler interior, the at least one partition dividing the muffler interior into a plurality of chambers, wherein the at least one partition is supported in relation to the outer shell in a circumferential edge area with an intermediate placement of the inner shell.

16. The exhaust system in accordance with claim 15 , wherein

at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area, or the inner shell is held at the outer shell by at least one partition of the at least one partition or at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area and the inner shell is held at the outer shell by the at least one partition of the at least one partition.

17. The exhaust system in accordance with claim 15 , wherein:

a plurality of partitions are arranged following one another in a direction of a muffler longitudinal axis in the muffler interior; and

the inner shell is supported in relation to the outer shell in a respective support area in an area of at least some of the plurality of partitions.

18. The exhaust muffler in accordance with claim 2 , wherein each one of the end areas of the inner shell is axially spaced from an adjacent one of the end walls.

19. The exhaust muffler in accordance with claim 2 , wherein each one of the end walls is fixed to one of two axial ends of the outer circumferential wall by at least one of welding and flanging.

20. The exhaust muffler in accordance with claim 5 , wherein at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area and the inner shell is held at the outer shell by a radial clamping action provided by the at least one partition of the at least one partition engaging a radial bulge of the inner shell meshing with a radial bulge of the outer shell.

21. The exhaust system in accordance with claim 13 , wherein each one of the end areas of the inner shell is axially spaced from an adjacent one of the end walls.

22. The exhaust system in accordance with claim 13 , wherein each one of the end walls is fixed to one of two axial ends of the outer circumferential wall by at least one of welding and flanging.

23. The exhaust muffler in accordance with claim 15 , wherein at least one partition of the at least one partition is supported in relation to the outer shell in the area of a respective support area and the inner shell is held at the outer shell by a radial clamping action provided by the at least one partition of the at least one partition engaging a radial bulge of the inner shell meshing with a radial bulge of the outer shell.

Assignments (2)
CHANGE OF NAME Recorded Jul 29, 2021
From: EBERSPÄCHER EXHAUST TECHNOLOGY GMBH
To: PUREM GMBH
Reel/Frame 057261/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: METTENLEITER, NICOLAS; WAGNER, ANDREAS; BORGER, MAX; WOLF, THOMAS; SÜHNEL, FRANK
To: EBERSPÄCHER EXHAUST TECHNOLOGY GMBH
Reel/Frame 054997/0103 →
Priority Claims (1)
DE 10 2019 132 097.6 · Nov 27, 2019 · national
Continuity (1)
Related Publication 20210156287A1 · May 27, 2021