IP Library Granted Patent US 11,407,886
Granted Patent B2
US 11,407,886 · App. 16/955,623 · Granted Aug 9, 2022

Single-site catalyst based impacted copolymers with excellent mechanical and optical properties

Inventors: Wilfried Peter Toltsch (Marchtrenk, AT); Jingbo Wang (Engerwitzdorf, AT); Markus Gahleitner (Neuhofen/Krems, AT)
Assignee: BOREALIS AG
C08L23/142C08K5/0083C08L23/12C08L23/16C08L2205/02C08L2207/02
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Quick Facts
Patent No.
US 11,407,886
App. No.
16/955,623
Granted
Aug 9, 2022
Kind
B2
Abstract

The present invention relates to a heterophasic propylene polymer (HECO) comprising a) 65 to 90 wt. % of a matrix component (M) selected from a propylene homo- or random copolymer (PP); and b) 10 to 35 wt. % of an ethylene-propylene rubber (EPR), dispersed in the propylene homo- or random copolymer (PP), whereby the xylene cold soluble fraction (XCS) of the heterophasic propylene polymer (HECO) has—an ethylene content of 10.0 to 17.0 wt. %; —an intrinsic viscosity (IV), determined according to ISO 1628-1:2009, of at least 1.6 dl/g; and the xylene cold insoluble fraction (XCI) of the heterophasic propylene polymer (HECO) has 2, 1-erythro regiodefects in an amount of at least 0.4 mol % to a composition comprising the heterophasic propylene polymer (HECO), a process for its preparation and an article comprising the heterophasic propylene polymer (HECO) or the composition comprising the same.

Claims (24)

1. A heterophasic propylene polymer (HECO) comprising:

a) 65 to 90 wt. % of a matrix component (M) selected from a propylene homo- or random copolymer (PP); and

b) 10 to 35 wt. % of an ethylene-propylene rubber (EPR), dispersed in the propylene homo- or random copolymer (PP),

whereby

the xylene cold soluble fraction (XCS) of the heterophasic propylene polymer (HECO) has

an ethylene content of 10.0 to 17.0 wt. %;

an intrinsic viscosity (IV), determined according to ISO 1628-1:2009, of at least 1.6 dl/g; and

the xylene cold insoluble fraction (XCI) of the heterophasic propylene polymer (HECO) has 2,1-erythro regiodefects in an amount of at least 0.4 mol %.

2. The heterophasic propylene polymer (HECO) according to claim 1 , wherein the intrinsic viscosity (IV) of the xylene cold solubles fraction (XCS) is higher than the intrinsic viscosity (IV) of the xylene cold insoluble fraction (XCI).

3. The heterophasic propylene polymer (HECO) according to claim 1 , wherein the xylene cold solubles fraction (XCS) has an intrinsic viscosity (IV) of 1.8 to 3.5 dl/g.

4. The heterophasic propylene polymer (HECO) according to claim 1 , whereby the heterophasic propylene polymer (HECO) has an MFR, determined according to ISO 1133 at 230° C. and under a load of 2.16 kg, of 3.0 to 100 g/10 min.

5. The heterophasic propylene polymer (HECO) according to claim 1 , whereby the glass transition temperature of the xylene cold soluble fraction (XCS) is −29.0° C. or higher.

6. The heterophasic propylene polymer (HECO) according to claim 1 , whereby the matrix component (M) comprises at least 96.0 wt. % propylene monomers based on the entirety of the matrix component (M).

7. The heterophasic propylene polymer (HECO) according to claim 6 , whereby the matrix component (M) is a propylene homopolymer.

8. The heterophasic propylene polymer (HECO) according to claim 1 , whereby the matrix component (M) has an MFR, determined according to ISO 1133 at 230° C. and under a load of 2.16 kg, of 1.0 to 100 g/10 min.

9. The heterophasic propylene polymer (HECO) according to claim 1 , being obtainable by a single-site catalyst.

10. The heterophasic propylene polymer (HECO) according to claim 1 , having a melting temperature T m of 143 to 160° C.

11. The heterophasic propylene polymer (HECO) according to claim 1 , having a brittle-to-ductile transition temperature (BDTT) of −5.0° C. or below.

12. The heterophasic propylene polymer (HECO) according to claim 1 , wherein the ratio of the MFR of the matrix component (M) to the MFR of the (HECO), both determined according to ISO 1133 at 230° C. and under a load of 2.16 kg, is at least 2.0.

13. A composition comprising

the heterophasic propylene polymer (HECO) according to claim 1 ; and

a nucleating agent (NA).

14. An article comprising the heterophasic propylene polymer (HECO) according to claim 1 .

15. The article of claim 1 , comprising a composition that includes the heterophasic propylene polymer (HECO) and a nucleating agent (NA).

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2020
From: TOLTSCH, WILFRIED PETER; WANG, JINGBO; GAHLEITNER, MARKUS
To: BOREALIS AG
Reel/Frame 053341/0529 →
Priority Claims (1)
EP 18150441 · Jan 5, 2018 · regional
Continuity (1)
Related Publication 20210054180A1 · Feb 25, 2021