Top pressing plate, secondary battery and method for manufacturing secondary battery

1. A top pressing plate, which is used for a secondary battery, the secondary battery comprising a top cover sheet, an insulating separator connected to the top cover sheet, and an electrode assembly, the electrode assembly comprising a main body portion and electrode tabs connected to the main body portion, the electrode tabs each comprising a welding end portion, wherein the top pressing plate comprises:

a first surface and a second surface provided oppositely in a thickness direction of the top pressing plate and an accommodating groove recessed from the second surface toward the first surface,

the top pressing plate can be provided between the insulating separator and the main body portion, the first surface faces the main body portion, the second surface faces the insulating separator, and the accommodating groove is disposed to accommodate the welding end portion,

the top pressing plate comprises a first boss, the insulating separator comprises a first insulator and a second insulator, the first insulator and the second insulator are spaced apart in a length direction of the top pressing plate so as to form an avoiding gap, the first boss is arranged corresponding to the avoiding gap,

each of the first insulator and the second insulator has an accommodating recess recessed away from the main body portion and a second boss protruding toward the main body portion, the accommodating recess comprises a bottom away from the main body portion, the top pressing plate and the welded end portion are both accommodated in the accommodating recess, and the second surface of the top pressing plate abuts the bottom of the accommodating recess away from the main body portion and the second boss of each of the first insulator and the second insulator abuts against the bottom of the accommodating groove at the middle position of the top pressing plate so that there is no gap for moving between the top pressing plate and the insulating separator.

2. The top pressing plate according to claim 1 , wherein the accommodating groove penetrates the top pressing plate in a width direction of the top pressing plate.

3. The top pressing plate according to claim 1 , wherein the number of the accommodating grooves is two, and two accommodating grooves are respectively provided on both sides of the first boss in the length direction of the top pressing plate.

4. A secondary battery, comprising:

an electrode assembly, the electrode assembly comprising a main body portion and electrode tabs connected to the main body portion, the electrode tabs each comprising a connecting end portion, a welding end portion, and a middle section connecting the connecting end portion and the welding end portion, the connecting end portion being connected to the main body portion;

a top cover assembly, the top cover assembly comprising a top cover sheet and an insulating separator connected to the top cover sheet; and

a top pressing plate, the top pressing plate provided between the insulating separator and the main body portion, the top pressing plate comprising a first surface facing the main body portion, a second surface facing the insulating separator, and an accommodating groove recessed from the second surface toward the first surface, the welding end portion being accommodated in the accommodating groove, wherein the top pressing plate comprises a first boss, the insulating separator comprises a first insulator and a second insulator, the first insulator and the second insulator are spaced apart in a length direction of the top pressing plate so as to form an avoiding gap, the first boss is arranged corresponding to the avoiding gap, each of the first insulator and the second insulator has an accommodating recess recessed away from the main body portion and a second boss protruding toward the main body portion, the accommodating recess comprises a bottom away from the main body portion, the top pressing plate and the welded end portion are both accommodated in the accommodating recess, and the second surface of the top pressing plate abuts the bottom of the accommodating recess away from the main body portion and the second boss of each of the first insulator and the second insulator abuts against the bottom of the accommodating groove at the middle position of the top pressing plate so that there is no gap for moving between the top pressing plate and the insulating separator.

5. The secondary battery according to claim 4 , wherein the accommodating groove penetrates the top pressing plate in a width direction of the top cover sheet.

6. The secondary battery according to claim 4 , wherein a depth of the accommodating groove is greater than or equal to a thickness of the welding end portion in a thickness direction of the top cover sheet.

7. The secondary battery according to claim 4 , wherein the number of the accommodating groove is two, and two accommodating grooves are respectively provided on both sides of the first boss in the length direction of the top cover sheet.

8. The secondary battery according to claim 4 , wherein a thickness of the second boss is greater than or equal to the depth of corresponding one of the two accommodating grooves.

9. The secondary battery according to claim 7 , wherein the top cover assembly further comprises an explosion-proof valve, the explosion-proof valve provided on the top cover sheet and corresponding to the first boss, the first boss comprising an overflow hole corresponding to the explosion-proof valve.

10. The secondary battery according to claim 4 , wherein the secondary battery further comprises an adapter sheet, the adapter sheet has a flat plate shape, the welding end portion is connected with the adapter sheet by welding, and the adapter sheet is at least partially accommodated in the accommodating groove.

11. The secondary battery according to claim 4 , wherein the top pressing plate comprises a first engaging portion, the insulating separator comprises a second engaging portion, and the first engaging portion is engaged with the second engaging portion, and wherein one of the first engage portion and the second engaging portion is an engaging hole, and the other thereof is an engaging leg.

12. A method for manufacturing a secondary battery, comprising:

placing a top cover assembly at a predetermined assembly station, the top cover assembly comprising a top cover sheet and an insulating separator connected to the top cover sheet;

assembling the top cover assembly and an electrode assembly, the electrode assembly comprising a main body portion and electrode tabs connected to the main body portion, the electrode tabs each comprising a connecting end portion, a welding end portion, and a middle section connecting the connecting end portion and the welding end portion, the connecting end portion being connected with the main body portion, and connecting the welding end portion with the top cover assembly by welding, the welding end portion being insulated from the top cover sheet through the insulating separator; and

assembling a top pressing plate, the top pressing plate comprising a first surface, a second surface, and an accommodating groove recessed from the second surface toward the first surface, covering the welding end portion by the top pressing plate, and then adjusting the position of the electrode assembly, so that the top pressing plate is located between the insulating separator and the main body portion, the first surface faces the main body portion, the second surface faces the insulating separator, and the welding end portion is accommodated in the accommodating groove, wherein the top pressing plate comprises a first boss, the insulating separator comprises a first insulator and a second insulator, the first insulator and the second insulator are spaced apart in a length direction of the top pressing plate so as to form an avoiding gap, the first boss is arranged corresponding to the avoiding gap,

each of the first insulator and the second insulator has an accommodating recess recessed away from the main body portion and a second boss protruding toward the main body portion, the accommodating recess comprises a bottom away from the main body portion, the top pressing plate and the welded end portion are both accommodated in the accommodating recess, and the second surface of the top pressing plate abuts the bottom of the accommodating recess away from the main body portion and the second boss of each of the first insulator and the second insulator abuts against the bottom of the accommodating groove at the middle position of the top pressing plate so that there is no gap for moving between the top pressing plate and the insulating separator.

13. The secondary battery according to claim 5 , wherein the number of the accommodating groove is two, and two accommodating grooves are respectively provided on both sides of the first boss in the length direction of the top cover sheet.

14. The secondary battery according to claim 6 , wherein the number of the accommodating groove is two, and two accommodating grooves are respectively provided on both sides of the first boss in the length direction of the top cover sheet.

15. The secondary battery according to claim 5 , wherein the secondary battery further comprises an adapter sheet, the adapter sheet has a flat plate shape, the welding end portion is connected with the adapter sheet by welding, and the adapter sheet is at least partially accommodated in the accommodating groove.

16. The secondary battery according to claim 6 , wherein the secondary battery further comprises an adapter sheet, the adapter sheet has a flat plate shape, the welding end portion is connected with the adapter sheet by welding, and the adapter sheet is at least partially accommodated in the accommodating groove.