POLYMER COMPOSITION FOR APPLICATIONS COMPRISING A LAYER ELEMENT
The present invention relates to a polymer composition, to an article comprising the polymer composition, preferably to an article comprising at least one layer element (LE) comprising the polymer composition, and to a process for producing said article.
1 - 18 . (canceled)
19 . A layer element (LE) comprising one or more layer(s), wherein at least one layer comprises a polymer composition comprising
a polymer (P);
silane group(s) containing units (b); and
a hindered amine compound (HALS) comprising a unit of formula (A0):
wherein
R 1 is a substituted or unsubstituted (C1-C20)hydrocarbylene group optionally interrupted with one or more heteroatom(s) selected from —O—, —N═ or —NR—; or a heteroatom selected from —O—, —N═ or —NR—;
R 2 , R 3 , R 4 and R 5 are each independently selected from a substituted or unsubstituted (C1-C20)hydrocarbyl group optionally interrupted with one or more heteroatom(s) selected from —O—, —N═ or —NR—;
R 6 is selected from substituted or unsubstituted (C1-C20)hydrocarbylene group optionally interrupted with one or more heteroatom(s) selected from —O—, —N═ or —NR—; provided that R 6 is attached to the ring atom of unit of formula (A0) via atom other than oxygen, —O—;
wherein the number of optional substituent(s) of each of R 1 to R 6 is independently selected from 1, 2 or 3; and the optional substituent(s) of each R 1 to R 6 are independently selected (C1-C20)hydrocarbyl group which can optionally be interrupted with one or more heteroatom(s) selected from —O—, —N═ or —NR— and which can optionally be substituted with (C1-C20)hydrocarbyl group optionally interrupted with one or more heteroatom(s) selected from —O—, —N═ or —NR—; or ═O group; or —N(R) 2 ;
R is independently selected from H or linear (C1-C8)alkyl group; and
n is 1 to 20.
20 . The layer element according to claim 19 , wherein the polymer (P) is a polyethylene polymer.
21 . The layer element according to claim 19 , wherein the hindered amine compound (HALS) of formula (A) is a compound of formula (A1), wherein:
R 1 is selected from a substituted or unsubstituted, saturated or unsaturated, straight or branched chain (C1-C20)alkylene group optionally interrupted with 1, 2, or 3 heteroatom(s) selected from —O—, —N═ or —NR—; a substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C8)alkylene group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; a substituted or unsubstituted cyclic (C5-C8)arylene group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; a substituted or unsubstituted (C1-C20)alkylene-cyclic (C5-C8)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted (C1-C20)alkylene-(C5-C8)arylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted cyclic (C5-C8)alkylene-(C1-C20)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted (C5-C8)arylene-(C1-C20)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; or a heteroatom selected from —O— or —NR—;
R 2 , R 3 , R 4 and R 5 are each independently selected from a substituted or unsubstituted, saturated or unsaturated, straight or branched chain (C1-C20)hydrocarbyl group optionally interrupted with 1, 2 or 3 heteroatom(s) selected from —O—, —N═ or —NR—;
R 6 is selected from a substituted or unsubstituted, saturated or unsaturated, straight or branched chain (C1-C20)alkylene group optionally interrupted with 1, 2, or 3 heteroatom(s) selected from —O—, —N═ or —NR—; a substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C8)alkylene group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; a substituted or unsubstituted cyclic (C5-C8)arylene group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; a substituted or unsubstituted (C1-C20)alkylene-cyclic (C5-C8)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted (C1-C20)alkylene-(C5-C8)arylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted cyclic (C5-C8)alkylene-(C1-C20)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; a substituted or unsubstituted (C5-C8)arylene-(C1-C20)alkylene group which is optionally interrupted with —O—, —N═ or —NR—; and
wherein the number of optional substituent(s) of each of R 1 to R 6 is independently selected from 1, 2 or 3; and the optional substituent(s) of each R 1 to R 6 are independently selected from saturated or unsaturated, straight or branched chain (C1-C20)hydrocarbyl group optionally interrupted with 1, 2 or 3 heteroatom(s) selected from —O—, —N═ or —NR—; a substituted or unsubstituted, unsaturated or partially saturated cyclic (C5-C8)hydrocarbyl group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; a substituted or unsubstituted (C5-C8)aryl group optionally having 1, 2 or 3 ring heteroatoms selected from —O—, —N═ or —NR—; or ═O group; or —N(R) 2 ;
R is independently selected from H or linear (C1-C8)alkyl group; and
n is 2 to 20.
22 . The layer element according to claim 19 , wherein in the hindered amine compound (HALS) of formula (A) has pH of 9 or less.
23 . The layer element according to claim 19 , wherein the hindered amine compound (HALS) of formula (A) has a molecular weight of 300 to 6000.
24 . The layer element according to claim 19 , wherein the hindered amine compound (HALS) of formula (A) has Tm of 180° C. or less, preferably 15 to 150° C.
25 . The layer element according to claim 19 , wherein the polymer (P) is selected from a polymer of ethylene (a) which is selected from
(a1) a polymer of ethylene which bears silane group(s) containing comonomer;
(a2) a copolymer of ethylene with one or more polar comonomer(s) selected from (C1-C6)-alkyl acrylate or (C1-C6)-alkyl (C1-C6)-alkylacrylate comonomer(s), which copolymer (a2) bears silane group(s) containing units and which copolymer (a2) is different from the polymer of ethylene (a1); or
(a3) a copolymer of ethylene with one or more (C1-C10)-alpha-olefin comonomer which is different from polymer of ethylene (a1) and polymer of ethylene (a2).
26 . The layer element according to claim 19 , wherein the polymer of ethylene (a) is a (a2) copolymer of ethylene with one or more polar comonomer(s) selected from (C1-C6)-alkyl acrylate or (C1-C6)-alkyl (C1-C6)-alkylacrylate comonomer(s) and with silane group(s) containing comonomer.
27 . The layer element according to claim 19 , wherein the amount of the polar comonomer in the copolymer of ethylene (a2) is of 0.5 to 30.0 mol %.
28 . The layer element according to claim 19 , wherein the silane group(s) containing unit of polymer of ethylene (a) is a hydrolysable unsaturated silane compound represented by the formula (I):
R1SiR2 q Y3- q (I)
wherein
R1 is an ethylenically unsaturated hydrocarbyl, hydrocarbyloxy or (meth)acryloxy hydrocarbyl group,
each R2 is independently an aliphatic saturated hydrocarbyl group,
Y which may be the same or different, is a hydrolysable organic group; and
q is 0, 1 or 2;
the amount of the silane group(s) containing unit or, the silane group(s) containing comonomer, of polymer of ethylene (a) is of 0.01 to 2.0 mol %;
the polymer of ethylene (a) is produced by polymerisation in a high pressure polymerisation process using a radical initiator.
29 . The layer element according to claim 19 , wherein polymer of ethylene (a) has one or two, in any order,
a melt flow rate, MFR 2 , of less than 20 g/10 min (according to ISO 1133 at 190° C. and at a load of 2.16 kg); or
a melting temperature, Tm, of 120° C. or less.
30 . An article comprising the polymer composition according to claim 19 .
31 . The article according to claim 30 , comprising the layer element (LE).
32 . The article according to claim 31 which is an assembly comprising two or more layer elements, wherein at least one layer element is the layer element (LE).
33 . The article according to claim 31 , which is a photovoltaic (PV) module comprising a photovoltaic element and one or more further layer elements, wherein at least one layer element is the layer element (LE).
34 . A photovoltaic (PV) module according to claim 33 , comprising, in the given order, a protective front layer element, a front encapsulation layer element, a photovoltaic element, a rear encapsulation layer element and a protective back layer element, wherein the front encapsulation layer element and rear encapsulation layer element is the layer element (LE).
35 . The photovoltaic (PV) module according to claim 33 , wherein the protective front layer element, preferably the protective layer element and the protective back layer element are rigid layer element(s).
36 . A process for producing an article, preferably a photovoltaic (PV) module, comprising two or more layer elements, wherein at least one layer element is the layer element (LE) according to claim 19 , comprising the steps of:
assembling the layer element (LE) and one or more further layer elements to an assembly;
laminating the layer elements of the assembly in elevated temperature to adhere the elements together; and
recovering the obtained article.