IP Library Granted Patent US 11,485,636
Granted Patent B2
US 11,485,636 · App. 16/971,846 · Granted Nov 1, 2022

Process

Inventor: Sameer Vijay (Linz, AT)
Assignee: BOREALIS AG
C01B3/501C08F2/01C08F2/06C08F4/42C08F10/02C08F210/16C01B2203/0405
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,485,636
App. No.
16/971,846
Granted
Nov 1, 2022
Kind
B2
Abstract

The invention provides a process for separating hydrogen from a gaseous feed stream in a polymerisation process, comprising the steps i) polymerising an olefin monomer and optionally at least one olefin comonomer, in the presence of a solvent optionally in the presence of hydrogen, so as to form a polymerisation reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen; ii) separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen; iii) feeding said unreacted monomer(s) and hydrogen to a condenser so as to form said gaseous feed stream; iv) contacting said gaseous feed stream with a hydrogen separating membrane so as to form a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream.

Claims (27)

1. A process for separating hydrogen from a gaseous feed stream in a polymerization process, comprising the steps:

i. polymerizing an olefin monomer and optionally at least one olefin comonomer, in the presence of a solvent, optionally in the presence of hydrogen, to form a polymerization reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen;

ii. separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen;

iii. feeding said unreacted monomer(s), solvent and hydrogen to a separator to form said gaseous feed stream;

iv. contacting said gaseous feed stream with a single hydrogen separating membrane to form a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream, wherein a separation efficiency of step iv. is at least 75%.

2. The process as claimed in claim 1 , wherein said polymerization process is a solution polymerization process.

3. The process as claimed in claim 1 , further comprising

v. recycling the hydrogen-lean gaseous stream from step iv to step i.

4. The process as claimed in claim 1 , wherein said polyolefin is polyethylene.

5. The process as claimed in claim 4 , wherein said polyethylene is a polyethylene homopolymer or a polyethylene copolymer of ethylene and at least one alpha-olefin comonomer.

6. The process as claimed in claim 5 , wherein the at least one alpha-olefin comonomer comprises a C3-C8 alpha-olefin comonomer.

7. The process as claimed in claim 1 , wherein step i. is carried out in the presence of a polymerization catalyst.

8. The process as claimed in claim 1 , wherein the separation efficiency of step iv. is at least 80%.

9. The process as claimed in claim 1 , wherein said membrane is a polymeric or inorganic membrane.

10. An apparatus arranged to perform the process as defined in claim 1 comprising:

a) at least one reactor configured to receive an olefin monomer and optionally at least one olefin comonomer, solvent and optionally hydrogen via at least one first inlet to produce a polymerization reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen;

b) a first separator in fluid communication with said reactor configured to receive said polymerization reaction mixture via at least one second inlet to separate said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen;

c) a second separator in fluid communication with said first separator configured to receive said unreacted monomer(s), solvent and hydrogen via at least one third inlet to produce a gaseous feed stream; and

d) a single membrane contactor in fluid communication with said second separator configured to receive said gaseous feed stream via at least one fourth inlet to produce a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream, wherein a separation efficiency is at least 75%.

11. A process for controlling molecular weight of a polyolefin polymer comprising the steps:

i. polymerizing an olefin monomer and optionally at least one olefin comonomer in the presence of a solvent, optionally in the presence of hydrogen, to form a polymerization reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent and hydrogen;

ii. separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen;

iii. feeding said unreacted monomer(s), solvent and hydrogen to a separator to form said gaseous feed stream;

iv. contacting said gaseous feed stream with a single hydrogen separating membrane to form a hydrogen-rich gaseous stream and a hydrogen-lean gaseous stream, wherein a separation efficiency of step iv. is at least 75%; and

v. recycling the hydrogen-lean gaseous stream from step iv to step i.

12. The process as claimed in claim 7 , wherein the polymerization catalyst is a metallocene catalyst.

13. The process as claimed in claim 1 , wherein the separation efficiency of step iv. is at least 90%.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2020
From: VIJAY, SAMEER
To: BOREALIS AG
Reel/Frame 054420/0637 →