Enhanced safety and reliability for a networked detonator blasting system
Ethernet systems, methods and blasting machines are presented for remote turn on of the blasting machine and reliable fire and arm commands issuance. Systems, methods, blasting machines and wireless bridge units are presented for wireless blasting for safe firing of detonators under control of a remote wireless master controller in which the blasting machine is connected by cabling to the wireless bridge unit and power to a firing circuit of the blasting machine is remotely controlled via the bridge unit. The bridge unit or Ethernet primary controller selectively provides first and second firing messages to the blasting machine contingent upon acknowledgment of safe receipt of the first firing message by the blasting machine, and the blasting machine fires the connected detonators only if the first and second firing messages are correctly received from the bridge unit.
1. A blasting system, comprising:
a blasting machine wired to an array of detonators;
a switch connected to the blasting machine;
a router connected to the switch;
an Ethernet controller configured to:
communicate with the blasting machine via the switch and the router using an Ethernet communications protocol to control operation of the blasting machine remotely, and
display at least one function, message, or status of the blasting machine on a display associated with the controller; and
a protected Ethernet connection box operatively coupled in one or more connection paths between the Ethernet controller and the blasting machine, including clamping elements in the protected Ethernet connection box and configured to protect network elements including at least one of the blasting machine, the switch, the router, and the Ethernet controller against electrical after effects associated with a blast or detonation.
2. The blasting system of claim 1 , wherein the blasting machine contains sufficient energy and voltage to charge firing capacitors in the array of detonators.
3. The blasting machine of claim 2 , wherein the blasting machine is not energized until remotely commanded via the controller, the switch and the router.
4. The blasting system of claim 1 , wherein the Ethernet controller is configured to transfer a fire command to the blasting machine via the switch and the router to initiate blasting of the array of detonators.
5. The blasting system of claim 1 , wherein the Ethernet controller is configured to transfer a fire command to the blasting machine via the switch and the router, and to thereafter transfer a final fire command to the blasting machine via the switch and the router to initiate blasting of the array of detonators.
6. The blasting system of claim 5 , wherein the Ethernet controller is configured to transfer cyclical redundancy codes associated with the fire command and the final fire command to the blasting machine via the switch and the router.
7. The blasting system of claim 6 , wherein the blasting machine is configured to check for CRC errors, to invalidate the fire command or the final fire command if a CRC error is detected, and to send an acknowledgment to the Ethernet controller via the switch and the router if no CRC error is detected.
8. The blasting system of claim 1 , wherein the blasting machine is configured to turn off after a predetermined time if no communication is detected from the Ethernet controller.
9. The blasting system of claim 1 , wherein the Ethernet controller is configured to send multiple fire commands and to receive corresponding acknowledgements from the blasting machine.
10. The blasting system of claim 9 , wherein the blasting machine is configured to acknowledge reception of the fire commands to the Ethernet controller, and wherein the Ethernet controller is configured to implement an abort of a firing if the blasting machine does not properly acknowledge the fire commands.
11. The blasting system of claim 1 , further comprising multiple instances of the blasting machine, each instance of the blasting machine having a unique Ethernet address, wherein the Ethernet controller is configured to synchronize firing of the multiple blasting machines by issuing two broadcast fire commands with different pre-countdown times to a delay time, and wherein each instance of the blasting machine is configured to acknowledge reception of the fire commands to the Ethernet controller.
12. The blasting system of claim 1 , further comprising multiple Ethernet addressable switches configured to selectively turn off or on branch lines to a main leadline during logging or blasting operation.
13. The blasting system of claim 1 , further including one or more security keys that must be entered or inserted in order to enable the blasting machine to communicate with the array of the detonators.
14. The blasting system of claim 1 , wherein the clamping elements of the protected Ethernet connection box include a zener diode configured to protect the network elements against the electrical after effects associated with the blast or detonation.
15. The blasting system of claim 1 , wherein the clamping elements of the protected Ethernet connection box include a transient voltage suppressor (TVS) configured to protect the network elements against the electrical after effects associated with theft blast or detonation.
16. The blasting system of claim 1 , wherein the clamping elements of the protected Ethernet connection box include a silicon controlled rectifier (SCR) configured to protect the network elements against the electrical after effects associated with theft blast or detonation.
17. The blasting system of claim 1 , wherein: the electrical after effects associated with the blast or detonation include plasma after effects; and the clamping elements of the protected Ethernet connection box are configured to protect the network elements against the plasma after effects.
18. The blasting system of claim 1 , wherein: the electrical after effects associated with the blast or detonation include high voltage electromagnetic (EM) field effects; and the clamping elements of the protected Ethernet connection box are configured to protect the network elements against the high voltage electromagnetic (EM) field effects.