Cooling-water injection control device and cooling-water injection control method for rolling mill
View Patent ↗A cooling-water injection control device and a cooling-water injection control method for a rolling mill suppress influence by change in flow rate characteristics of water injection headers. The cooling-water injection control device for a rolling mill includes a water injection amount control unit. When a plurality of water injection headers are controlled to make temperature of a material to be rolled on a delivery side of a rolling mill coincident with a target value, in a case where a flow rate of any one of the plurality of water injection headers is less than a transient flow rate between a minimum flow rate and a maximum flow rate, the water injection amount control unit controls a flow rate of any one of the plurality of water injection headers based on priority.
1. A cooling-water injection control device for a rolling mill having a plurality of water injection headers, the cooling-water injection control device comprising:
a water injection amount control circuitry configured to
receive flow rate characteristics including a minimum flow rate, a maximum flow rate, and a preset transient flow rate between the minimum flow rate and the maximum flow rate for each water injection header of the plurality of water injection headers,
periodically receive a surface temperature of a material to be rolled at an entry side of the rolling mill;
periodically receive a rolling speed pattern of the rolling mill,
periodically determine a flow rate for each of the plurality of water injection headers and control the plurality of water injection headers to make a predicted temperature of a material to be rolled on a delivery side of the rolling mill coincident with a target value based on a temperature model for a current surface temperature and a current rolling speed pattern,
control each of the plurality of water injection headers based on a corresponding current determined flow rate,
control a flow rate of any one of the plurality of water injection headers based on priority to establish a state where each of the plurality of water injection headers injects water at a flow rate between the minimum flow rate and the preset transient flow rate or does not inject water, based on the current corresponding determined flow rate of any one of the plurality of water injection headers being less than the preset transient flow rate, and
control the flow rates of the plurality of water injection headers at a time to establish a state where each of the plurality of water injection headers injects water at a flow rate between the preset transient flow rate and the maximum flow rate based on the current corresponding determined flow rate of each of the plurality of water injection headers being greater than or equal to the preset transient flow rate.
2. The cooling-water injection control device for a rolling mill according to claim 1 , wherein the water injection amount control circuitry is configured to change the flow rate of each of other water injection headers among the plurality of water injection headers to suppress change in a total water injection amount of the plurality of water injection headers based on any one of the plurality of water injection headers being changed from the current corresponding determined flow rate of not injecting water to injecting water at the minimum flow rate or changed from the current corresponding determined flow rate of injecting water at the minimum flow rate to not injecting water.
3. A cooling-water injection control method for a rolling mill having a plurality of water injection headers, the cooling-water injection control method comprising:
receiving flow rate characteristics including a minimum flow rate, a maximum flow rate, and a preset transient flow rate between the minimum flow rate and the maximum flow rate for each water injection header of the plurality of water injection headers,
periodically receiving a surface temperature of a material to be rolled at an entry side of the rolling mill;
periodically receiving a rolling speed pattern of the rolling mill,
periodically determining a flow rate for each of the plurality of water injection headers to make a predicted temperature of a material to be rolled on a delivery side of the rolling mill coincident with a target value based on a temperature model for a current surface temperature and a current rolling speed pattern,
controlling each of the plurality of water injection headers based on a corresponding current determined flow rate,
controlling a flow rate of any one of the plurality of water injection headers based on priority to establish a state where each of the plurality of water injection headers injects water at a flow rate between the minimum flow rate and the preset transient flow rate or does not inject water, based on the current corresponding determined flow rate of any one of the plurality of water injection headers being less than the preset transient flow rate, and
controlling the flow rates of the plurality of water injection headers at a time to establish a state where each of the plurality of water injection headers injects water at a flow rate between the preset transient flow rate and the maximum flow rate based on the current corresponding determined flow rate of each of the plurality of water injection headers being greater than or equal to the preset transient flow rate.