IP Library Granted Patent US 11,351,526
Granted Patent B2
US 11,351,526 · App. 16/984,965 · Granted Jun 7, 2022

Zeolite synthesis with alkaline earth metal

Inventors: Hai-Ying Chen (Wayne, PA); Joseph Fedeyko (Wayne, PA); Raul Francisco Lobo (Newark, DE); Nicholas McNamara (Wayne, PA); Trong Pham (Wayne, PA)
Assignee: Johnson Matthey Public Limited Company
B01J29/78B01D53/94B01D53/944B01D53/9413B01D53/9418B01D53/9422B01J20/18B01J29/70B01J29/72B01J29/74B01J29/76B01J35/002B01J35/0006B01J35/04B01J37/0018B01J37/04B01J37/10B01J37/30C01B39/026C01B39/04C01B39/08C01B39/48B01D2255/1023B01D2255/2042B01D2255/2045B01D2255/2047B01D2255/2092B01D2255/30B01D2255/50B01D2255/91B01D2255/915B01D2255/9155B01D2258/012B01J2229/183B01J2229/186C01P2002/72C01P2004/03F01N3/0222F01N3/035F01N3/0814F01N3/0842F01N3/103F01N3/2066F01N2330/02F01N2370/04
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Quick Facts
Patent No.
US 11,351,526
App. No.
16/984,965
Granted
Jun 7, 2022
Kind
B2
Abstract

Provided are a novel form of AFX zeolite, a novel synthesis technique for producing pure phase small pore zeolites, a novel synthesis method for producing a zeolite with an increased Al pair content, a catalyst comprising the AFX zeolite in combination with a metal, and methods of using the same.

Claims (8)

1. An aluminosilicate zeolite comprising a framework comprising a number of Al pairs that is at least twice the number of aluminum pairs in a reference aluminosilicate zeolite comprising the same framework, where the reference aluminosilicate zeolite was synthesized using a reaction media comprising an alkali metal, wherein the reaction media is essentially free of alkaline earth metal, wherein the aluminosilicate zeolite is synthesized using a synthesis gel comprising an alkaline earth metal source.

2. The aluminosilicate zeolite of claim 1 , wherein the number of pairs is determined by Co 2+ exchange.

3. The aluminosilicate zeolite of claim 1 , wherein the number of Al pairs in the aluminosilicate zeolite is at least three times the number of aluminum pairs in the reference aluminosilicate zeolite comprising the same framework.

4. The aluminosilicate zeolite of claim 1 , wherein the framework is a small pore framework.

5. The aluminosilicate zeolite of claim 4 , wherein the framework is AEI, AFX or CHA.

6. The aluminosilicate zeolite of claim 1 , wherein the aluminosilicate zeolite has a silica-to-alumina ratio of about 10 to about 50.

7. A catalytic article comprising a substrate and an aluminosilicate zeolite of claim 1 .

8. A system comprising a catalytic article of claim 7 .

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2022
From: CHEN, HAI-YING; FEDEYKO, JOSEPH; PHAM, TRONG; LOBO, RAUL; MCNAMARA, NICHOLAS
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 058988/0592 →
Continuity (4)
Continuation 16706983 · Dec 9, 2019
Continuation 15718624 · Sep 28, 2017
Provisional Application 62402708 · Sep 30, 2016
Related Publication 20200360908A1 · Nov 19, 2020