IP Library Granted Patent US 11,350,187
Granted Patent B2
US 11,350,187 · App. 16/987,551 · Granted May 31, 2022

Compact modular wireless sensor

Inventors: James Phillips (Lake Geneva, WI); Don Recupido (Crystal Lake, IL); Nathan Frost (McHenry, IL); Randy Scott Brown (Poplar Grove, IL)
Assignee: Watlow Electric Manufacturing Company
H04Q9/00H04B1/38H04Q2209/40
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Quick Facts
Patent No.
US 11,350,187
App. No.
16/987,551
Granted
May 31, 2022
Kind
B2
Abstract

A sensor assembly includes a power source configured to store and output electrical power, a wireless communication component, a sensor, and a microprocessor electrically coupled to the power source, the wireless communication component, and the sensor. The microprocessor is configured to receive a startup command. In response to receiving the startup command, the microprocessor is configured to determine whether an amount of electrical power stored by the power source is sufficient to complete the startup command, receive the electrical power output by the power source during a first time period in response to the amount of power being sufficient to complete the startup command, and receive the electrical power output by the power source during a second time period in response to the amount of power being insufficient to complete the startup command, where the second time period is greater than the first time period.

Claims (47)

1. A sensor assembly comprising:

a power source configured to store and output electrical power, wherein the power source includes a self-powering device;

a wireless communication component configured to receive electrical power from the power source;

a sensor; and

a microprocessor electrically coupled to the power source and communicably coupled to the wireless communication component and the sensor, wherein the microprocessor is configured to receive a startup command, and in response to receiving the startup command, the microprocessor is configured to:

measure an amount of electrical power stored by the power source to determine whether the amount of electrical power is sufficient to complete the startup command;

receive an electrical power output from the power source during a first time period in response to the amount of electrical power being sufficient to complete the startup command; and

receive the electrical power output from the power source during a second time period in response to the amount of electrical power being insufficient to complete the startup command, wherein the second time period is greater than the first time period.

2. The sensor assembly of claim 1 , wherein the microprocessor is configured to, in response to one of the first time period and the second time period elapsing:

obtain data from the sensor; and

transmit, using the wireless communication component, the data obtained from the sensor to an external device at a given transmittal rate, wherein the given transmittal rate is based on the amount of electrical power stored in the power source.

3. The sensor assembly of claim 2 , wherein the given transmittal rate is based on a clock of the microprocessor.

4. The sensor assembly of claim 1 , wherein receiving the electrical power output from the power source during the second time period further comprises:

receiving the electrical power output from the power source in response to a delay time period elapsing.

5. The sensor assembly of claim 4 , wherein the delay time period is controlled by at least one of the microprocessor and an external delay element.

6. The sensor assembly of claim 1 , wherein the sensor is at least one of a temperature sensor, a pressure sensor, a gas sensor, and an optical sensor.

7. The sensor assembly of claim 1 , wherein the self-powering device is one of a thermoelectric device or a vibration device.

8. The sensor assembly of claim 1 , wherein the wireless communication component includes one of a Bluetooth module, a WiFi module, and a LiFi module.

9. The sensor assembly of claim 1 further comprising a housing, wherein the power source, wireless communication component, and the microprocessor are disposed within the housing.

10. The sensor assembly of claim 9 , wherein the housing defines a volume of less than 2 in 3 .

11. A low-power wireless sensor system comprising:

a plurality of sensor assemblies according to claim 1 ; and

a wireless network operatively connecting each of the sensor assemblies and configured to transmit and receive data between each of the sensor assemblies.

12. A method for operating a sensor assembly having a power source, a wireless communication component, a sensor, and a microprocessor, the method comprising:

measuring an amount of electrical power stored by the power source, wherein the power source includes a self-powering device;

determining whether the amount of electrical power is sufficient to complete a startup command;

receiving the electrical power from the power source during a first time period in response to the amount of electrical power being sufficient to complete the startup command; and

receiving the electrical power from the power source during a second time period in response to the amount of electrical power being insufficient to complete the startup command, wherein the second time period is greater than the first time period.

13. The method of claim 12 , wherein in response to one of the first time period and the second time period elapsing, the method further comprises:

obtaining data from the sensor; and

transmitting the data obtained from the sensor to an external device at a given transmittal rate, wherein the given transmittal rate is based on the amount of electrical power stored in the power source.

14. The method of claim 13 , wherein the given transmittal rate is based on a clock of the microprocessor.

15. The method of claim 12 , wherein receiving the electrical power from the power source during the second time period further comprises:

receiving the electrical power output by the power source in response to a delay time period elapsing.

16. The method of claim 15 , further comprising controlling the delay time period using at least one of the microprocessor and an external delay element.

17. A sensor assembly comprising:

a power source configured to store and output electrical power, wherein the power source includes a self-powering device;

a wireless communication component configured to transmit data to an external device and receive power from the power source, wherein the wireless communication component has a power consumption of less than or equal to 0.5 mW;

a sensor;

a microprocessor electrically coupled to the power source, the wireless communication component, and the sensor, wherein the microprocessor is configured to receive a startup command, and in response to receiving the startup command, the microprocessor is configured to:

measure an amount of electrical power stored by the power source to determine whether the amount of electrical power is sufficient to complete the startup command;

receive the electrical power output by the power source during a first time period in response to the amount of electrical power being sufficient to complete the startup command;

receive the electrical power output by the power source during a second time period in response to the amount of electrical power being insufficient to complete the startup command, wherein the second time period is greater than the first time period; and

in response to one of the first time period and the second time period elapsing, obtain data from the sensor and transmit the data to the external device at a given transmittal rate via the wireless communication component, wherein the given transmittal rate is based on amount of power stored in the power source; and

a housing defining an interior space, wherein the power source, the wireless communication component, and the microprocessor are disposed within the interior space of the housing, and the housing defines a volume of less than 2 in 3 .

18. The method of claim 12 , wherein the self-powering device is one of a thermoelectric device or a vibration device.

19. The sensor assembly of claim 17 , wherein the self-powering device is one of a thermoelectric device or a vibration device.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2021
From: PHILLIPS, JAMES; RECUPIDO, DON; FROST, NATHAN; BROWN, RANDY SCOTT
To: WATLOW ELECTRIC MANUFACTURING COMPANY
Reel/Frame 057300/0338 →
PATENT SECURITY AGREEMENT (SHORT FORM) Recorded Mar 3, 2021
From: WATLOW ELECTRIC MANUFACTURING COMPANY
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 055479/0708 →
Continuity (3)
Continuation 15932252 · Feb 16, 2018
Provisional Application 62459698 · Feb 16, 2017
Related Publication 20200366975A1 · Nov 19, 2020