IP Library Granted Patent US 11,522,169
Granted Patent B2
US 11,522,169 · App. 16/992,341 · Granted Dec 6, 2022

Sulfide-based all-solid-state battery including surface heat-treated positive electrode active material and method of manufacturing the same

Inventors: Chi Ho Jo (Daejeon, KR); Wang Mo Jung (Daejeon, KR); Hyuk In Moon (Gwangju, KR); Ying Shirley Meng (San Diego, CA)
Assignee: The Regents of the University of California
H01M4/0471H01M4/131H01M4/1391H01M4/525H01M10/052H01M10/058H01M10/0562H01M2004/028H01M2300/0068
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Quick Facts
Patent No.
US 11,522,169
App. No.
16/992,341
Granted
Dec 6, 2022
Kind
B2
Abstract

Disclosed herein are a method of manufacturing a sulfide-based all-solid-state battery, and a sulfide-based all-solid-state battery manufactured thereby, wherein the battery includes a surface heat-treated positive electrode active material, which is simply performed by heating a positive electrode active material at 400° C. to 600° C. in an inert gas state, as a low-cost method of uniformly treating the surface of a positive electrode active material such that the positive electrode active material does not react with a sulfide-based solid electrolyte.

Claims (17)

1. A method of manufacturing a sulfide-based all-solid-state battery, the method comprising:

S1) heat-treating a positive electrode active material at 400° C. to 600° C. in an inert gas state; and

S2) forming a unit cell using a positive electrode comprising the heat-treated positive electrode active material, a sulfide-based solid electrolyte, and a negative electrode,

wherein, in step S1), the positive electrode active material is heat-treated through a reaction represented by the following reaction scheme:

Li x CoO 2 (layered)→(1 −x )LiCo 2 O 4 (spinel)+(2 x− 1)LiCoO 2 (layered) ( x being 0.5< x< 1).

2. The method according to claim 1 , wherein the positive electrode active material is a lithium cobalt oxide-based positive electrode active material.

3. The method according to claim 1 , wherein a portion of a surface of the positive electrode active material is changed from a layered structure to a spinel structure by the heat-treating.

4. The method according to claim 3 , wherein an interior of the positive electrode active material maintains the layered structure even after the heat-treating.

5. The method according to claim 3 , wherein the surface of the positive electrode active material having the changed spinel structure accounts for 0.5 mol % to 3 mol % of an overall surface of the positive electrode active material.

6. The method according to claim 1 , wherein the positive electrode active material having a spinel structure is present up to a depth of 50 nm from a surface thereof by the heat-treating.

7. The method according to claim 1 , wherein, in step S1), no physical or chemical treatment other than the heat-treating is performed.

8. The method according to claim 1 , wherein step S1) is performed for 1 to 6 hours.

9. The method according to claim 1 , further comprising S1-2) cooling the positive electrode active material in a glove box after step S1).

10. The method according to claim 1 , wherein an average particle size of the positive electrode active material ranges from 1 μm to 100 μm.

11. The method according to claim 1 , wherein the sulfide-based solid electrolyte is a crystalline solid electrolyte.

12. The method according to claim 11 , wherein the sulfide-based solid electrolyte is Li 6 PS 5 Cl, Li 3.25 Ge 0.25 P 0.75 S 4 , Li 2 S—P 2 S 5 —LiCl, Li 2 S—SiS 2 , LiI—Li 2 S—SiS 2 , LiI—Li 2 S—P 2 S 5 , LiI—Li 2 S—P 2 O 5 , LiI—Li 3 PO 4 —P 2 S 5 , Li 2 S—P 2 S 5 , Li 3 PS 4 , Li 7 P 3 S 11 , LiI—Li 2 S—B 2 S 3 , Li 3 PO 4 —Li 2 S—Si 2 S, Li 3 PO 4 —Li 2 S—SiS 2 , LiPO 4 —Li 2 S—SiS, Li 10 GeP 2 S 12 , Li 9.54 Si 1.74 P 1.44 S 11.7 Cl 0.3 , or Li 7 P 3 S 11 .

13. A sulfide-based all-solid-state battery manufactured by the method according to claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058037/0422 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2021
From: MOON, HYUK IN; MENG, YING SHIRLEY
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 055959/0550 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2021
From: JO, CHI HO; JUNG, WANG MO
To: LG CHEM, LTD.
Reel/Frame 055929/0367 →