IP Library Granted Patent US 11,072,572
Granted Patent B2
US 11,072,572 · App. 16/992,747 · Granted Jul 27, 2021

Processes for preparing calixarenes

Inventors: Cornelius Haase (Schenectady, NY); Ricky Biittig (Schenectady, NY); Allyson Staats (Schenectady, NY); Philip David Atwood (Schenectady, NY); Jim Webb (Ballston Lake, NY); Kelly Chichak (Schenectady, NY)
Assignee: SI GROUP, INC.
C07C37/20B01J31/0239B01J31/0244C07C39/15C08G8/12
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Quick Facts
Patent No.
US 11,072,572
App. No.
16/992,747
Granted
Jul 27, 2021
Kind
B2
Abstract

This invention relates to a process for preparing a calixarene compound by reacting a phenolic compound and an aldehyde in the presence of at least one nitrogen-containing base as a catalyst to form the calixarene compound. The invention also relates to processes for high-yield, high solid-content production of a calixarene compound, with high selectivity toward a high-purity calix[8]arene compound, without carrying out a recrystallization step.

Claims (34)

1. A process for the selective synthesis of a calix[8]arene compound, comprising:

reacting a phenolic compound, an aldehyde, and a nitrogen-containing base as a catalyst, in the presence of an organic solvent; and

heating the reaction mixture at an elevated temperature to remove water from the reaction mixture and selectively produce a calixarene compound containing at least 70% calix[8]arene.

2. The process of claim 1 , wherein:

the reacting step is carried out under reflux conditions, for a time period of 10 hours or longer; and

the heating step is carried out at an elevated temperature of about 140° C. to about 180° C. for a time period of 4 hours or longer.

3. The process of claim 1 , wherein the heating step at the water removal stage is carried out over a time period of 6 hours or longer to selectively produce a calixarene compound containing at least 90% calix[8]arene.

4. The process of claim 1 , wherein the elevated temperature at the water removal stage ranges from about 140° C. to about 150° C.

5. The process of claim 1 , wherein the phenolic compound is phenol, an alkyl phenol, or an arylalkyl phenol.

6. The process of claim 5 , wherein the phenolic compound is a para-C 1 -C 24 alkyl phenol, benzyl phenol, or cumyl phenol.

7. The process of claim 1 , wherein the aldehyde is formaldehyde or paraformaldehyde.

8. A process for a one-step, selective synthesis of a high-purity calix[8]arene compound, comprising:

reacting, in a one-step process, a phenolic compound and an aldehyde in the presence of a base catalyst to form a high-purity calix[8]arene compound, without carrying out a recrystallization step; and

filtrating the reaction product and drying the filtrated reaction product, thereby producing a calix[8]arene compound with a purity of about 90% or higher.

9. The process of claim 8 ,

wherein the filtrating and drying produce a calix[8]arene compound with a purity of about 95% or higher.

10. The process of claim 8 ,

wherein the filtrating and drying produce a calix[8]arene compound with a purity of about 98% or higher.

11. The process of claim 8 , wherein the phenolic compound is an alkyl phenol, an alkyl phenol, or an arylalkyl phenol.

12. The process of claim 11 , wherein the phenolic compound is a para-C 1 -C 24 alkyl phenol, benzyl phenol, or cumyl phenol.

13. The process of claim 8 , wherein the aldehyde is formaldehyde or paraformaldehyde.

14. A process for the selective synthesis of a calix[8]arene compound with a low free phenolic monomer content, comprising:

reacting a phenolic compound and an aldehyde in the presence of a base catalyst, and

washing the reaction product to remove free phenolic compound monomers, to produce a calix[8]arene compound with a free phenolic monomer content of about 0.5% or lower,

wherein the process does not include a recrystallization step.

15. The process of claim 14 , wherein the free phenolic monomer content is about 0.1% or lower.

16. The process of claim 14 , further comprising:

filtrating the washed reaction product and drying the filtrated reaction product, thereby producing a high-purity calix[8]arene compound with a purity of about 95% or higher.

17. The process of claim 14 , wherein the phenolic compound is an alkyl phenol, an alkyl phenol, or an arylalkyl phenol.

18. The process of claim 17 , wherein the phenolic compound is a para-C 1 -C 24 alkyl phenol, benzyl phenol, or cumyl phenol.

19. The process of claim 14 , wherein the aldehyde is formaldehyde or paraformaldehyde.

20. A phenolic oligomer composition prepared by the process of claim 1 .

21. A phenolic oligomer composition prepared by the process of claim 8 .

22. A phenolic oligomer composition prepared by the process of claim 14 .

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Dec 30, 2025
From: ALTER DOMUS (US) LLC, AS COLLATERAL AGENT
To: SI GROUP, INC.
Reel/Frame 074136/0039 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS [REEL 068968/FRAME 0001] Recorded Dec 24, 2024
From: JPMORGAN CHASE BANK, N.A.
To: ALTER DOMUS (US) LLC
Reel/Frame 069770/0736 →
SECURITY INTEREST Recorded Sep 19, 2024
From: SI GROUP, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 068968/0001 →
SECURITY INTEREST Recorded Sep 19, 2024
From: SI GROUP, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 068968/0024 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2021
From: HAASE, CORNELIUS; BIITTIG, RICKY; STAATS, ALLYSON; ATWOOD, PHILIP DAVID; WEBB, JIM; CHICHAK, KELLY
To: SI GROUP, INC.
Reel/Frame 055102/0233 →