COMPACT ELECTROACOUSTIC TRANSDUCER AND LOUDSPEAKER SYSTEM AND METHOD OF USE THEREOF
An improved loudspeaker that has a plurality of electrostatic transducers forming a card stack that is housed in a stack holder. The stack holder can support the loudspeaker perforated grill (or mesh), can secure the card stack to the speaker case, and can provide a watertight electrical connection to the sealed chamber of the loudspeaker (that contains the main circuit board for controlling the loudspeaker).
1 . A loudspeaker system that comprises:
(a) a card stack that comprises a plurality of electroacoustic transducers, wherein the electroacoustic transducers in the plurality of electroacoustic transducers comprise a conductive membrane;
(b) a card stack holder that houses the card stack;
(c) a sealed chamber comprising a circuit board operable for controlling the speaker; and
(d) a speaker case having a perforated grill, wherein
(i) the card stack holder supports the perforated grill,
(ii) the card stack holder secures the card stack to the speaker case; and
(iii) the card stack holder provides a watertight electrical connection to the sealed chamber.
2 . The loudspeaker system of claim 1 , wherein the card stack comprises a top cap printed circuit board operable for routing connections of the card stack to a connector.
3 . The loudspeaker system of claim 1 further comprising a conductive material that makes the electrical connection to the conductive membranes of the plurality of electroacoustic transducers in the card stack.
4 . The loudspeaker system of claim 3 , wherein the conductive material comprises a metal material.
5 . The loudspeaker system of claim 3 , wherein the conductive material is a rod that makes electrical connections to the conductive membranes.
6 . The loudspeaker system of claim 1 , wherein the loudspeaker system comprises a plurality of card stack holders.
7 . The loudspeaker system of claim 1 , wherein the card stack holder housing the card stack is a watertight driver assembly.
8 . The loudspeaker system of claim 7 , wherein the watertight driver assembly is a watertight electrostatic driver assembly.
9 . The loudspeaker system of claim 7 , wherein the watertight driver assembly is sealed with a UV cure epoxy or hot-melt glue.
10 . The loudspeaker of claim 1 , wherein the card stack holder is an injection molded plastic part.
11 . A method comprising:
(a) forming a card stack holder;
(b) mounting a card stack that comprises a plurality of electroacoustic transducers within the card stack holder, wherein the electroacoustic transducers in the plurality of electroacoustic transducers comprise a conductive membrane;
(c) connecting stator tabs and conductive membrane connections of the card stack, wherein the conductive membrane connections comprise a conductive material; and
(d) sealing the card stack holder with a sealant material to seal the connected stator tabs and the conductive membrane connections.
12 . The method of claim 11 further comprising incorporating the watertight driver assembly in a loudspeaker system.
13 . The method of claim 12 , wherein the watertight driver assembly is a watertight electrostatic driver assembly.
14 . The loudspeaker system of claim 12 , wherein the card stack comprises a top cap printed circuit board operable for routing connections of the card stack to a connector.
15 . The method of claim 12 , wherein
(a) the loudspeaker system has a sealed chamber comprising a circuit board operable for controlling the speaker, and
(b) the method further comprises electrically connecting the watertight driver assembly to the circuit board.
16 . The method of claim 15 , wherein
(a) the loudspeaker system further comprises a speaker case having a perforated grill;
(b) the card stack holder supports the perforated grill;
(c) the card stack holder secures the card stack to the speaker case; and
(d) the card stack holder provides a watertight electrical connection to the sealed chamber.
17 . The method of claim 12 , wherein the conductive material comprises a metal material.
18 . The method of claim 12 , wherein the conductive material is a rod that makes electrical connections to the conductive membranes.
19 . The method of claim 11 , wherein the sealant material is a UV cure epoxy or hot-melt glue.
20 . The method of claim 12 further comprising incorporating a plurality of watertight driver assemblies in the loud speaker system.
21 . The method of claim 20 , wherein
(a) the loudspeaker system further comprises a speaker case having a perforated grill;
(b) the card stack holders in the plurality of watertight driver assemblies support the perforated grill;
(c) the card stack holder secure each of the card stacks to the speaker case; and
(id) the card stack holders provide a watertight electrical connection to the sealed chamber.
22 . The method of claim 11 , wherein the card stack holder is formed by an injection mold process.