IP Library Granted Patent US 11,302,531
Granted Patent B2
US 11,302,531 · App. 17/003,194 · Granted Apr 12, 2022

Methods of exfoliating single crystal materials

Inventors: Andrew Gordon Norman (Evergreen, CO); Celeste Louise Melamed (Golden, CO); Eric Steven Toberer (Golden, CO); William Edwin McMahon (Denver, CO)
Assignees: Alliance for Sustainable Energy, LLC; Colorado School of Mines
H01L21/02658C30B25/186C30B29/42H01L21/0262H01L21/02477H01L21/02546H01L21/02598
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,302,531
App. No.
17/003,194
Granted
Apr 12, 2022
Kind
B2
Abstract

Disclosed herein are methods for exfoliation of single crystals allowing for growth of high crystalline quality on the exfoliated surfaces for III-V photovoltaics. Also disclosed herein are methods for growing GaAs (111) on layered-2D Bi 2 Se 3 (0001) substrates in an MOCVD reactor.

Claims (20)

1. A method for making a semiconductor device comprising exfoliating a Selenide-based 2D layered material whereby the exfoliation creates a surface of Selenide-based 2D layered material; and converting the surface of the Selenide-based 2D layered material to ZnSe.

2. The method of claim 1 wherein the ZnSe is lattice matched to the layer of Selenide-based 2D layered material.

3. The method of claim 1 wherein the ZnSe is lattice mismatched to the layer of Selenide-based 2D layered material.

4. The method of claim 1 wherein the Selenide-based 2D layered material comprises Bi 2 Se 3 .

5. The method of claim 1 wherein the surface of Selenide-based 2D layered material is converted to In 2 Se 3 before converting the surface to ZnSe.

6. The method of claim 1 further comprising epitaxial growth of GaAs on the layer of ZnSe.

7. The method of claim 1 further comprising lifting off the semiconductor device from the Selenide-based 2D layered material and using the resulting Selenide-based-2D layered material for making a semiconductor device.

8. The method of claim 1 wherein the resulting Selenide-based-2D layered material is a (0001) basal plane substantially free of surface steps.

9. The method of claim 8 wherein the ZnSe is lattice matched to the layer of Selenide-based 2D layered material.

10. The method of claim 8 wherein the ZnSe is lattice mismatched to the layer of Selenide-based 2D layered material.

11. The method of claim 8 wherein the Selenide-based 2D layered material comprises Bi 2 Se 3 .

12. The method of claim 8 wherein the surface of Selenide-based 2D layered material is converted to In 2 Se 3 before converting the surface to ZnSe.

13. The method of claim 8 further comprising epitaxial growth of GaAs on the layer of ZnSe.

14. The method of claim 8 further comprising lifting off the semiconductor device from the Selenide-based 2D layered material and using the resulting Selenide-based-2D layered material for making a semiconductor device.

15. A method for making patterned semiconductor layers, comprising exfoliating a Bi 2 Se 3 material whereby the exfoliation creates a surface that is a (0001) basal plane substantially free of surface steps; and laterally patterning the surface by masking portions of the surface and converting the non-masked portions of the surface to ZnSe; and epitaxial growth of GaAs on the patterned layer of ZnSe.

16. The method of claim 15 wherein the surface is converted to In 2 Se 3 before converting the non-masked portions of the surface to ZnSe.

17. The method of claim 15 wherein the Bi 2 Se 3 material that is a (0001) basal plane substantially free of surface steps is laterally patterned by masking portions of the surface material and converting the non-masked portions of the surface material to In 2 Se 3 or ZnSe.

18. The method of claim 17 wherein the surface of Bi 2 Se 3 is converted to In 2 Se 3 before laterally patterning the surface by masking portions of the surface and converting the non-masked portions of the surface to ZnSe.

19. A method for growing GaAs (111) on layered-2D Bi 2 Se 3 (0001) substrates in an MOCVD reactor wherein the first step is converting the surface layers of Bi 2 Se 3 (0001) to ZnSe by annealing in the presence of diethylzinc, and the second step is growing GaAs in the presence of triethylgallium and AsH 3 .

20. The method of claim 19 wherein the annealing of Bi 2 Se 3 (0001) in the presence of diethylzinc occurs at a temperature which decreases from 400° C. to 300° C. over about 20 min.

Assignments (3)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded Jan 11, 2021
From: NATIONAL RENEWABLE ENERGY LABORATORY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 054876/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2020
From: NORMAN, ANDREW GORDON; MCMAHON, WILLIAM EDWIN
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 053718/0582 →