Hydraulic fracturing pump system
A modular pump skid includes a base, a prime mover mounted on the base, and one or more hydraulic pump circuits removably mounted on the base and operationally coupled to the prime mover, wherein each hydraulic pump circuit has a hydraulic pump operationally coupled to the prime mover and a hydraulically driven pump fluidly coupled to the hydraulic pump. Each hydraulic pump circuit is in a closed loop independent of other hydraulic pump circuits.
1. A method, comprising:
independently powering at least two hydraulic pump circuits on a modular pump skid with a single prime mover mounted on the modular pump skid, wherein each hydraulic pump circuit comprises a hydraulic pump and a hydraulically driven pump fluidly coupled to the hydraulic pump;
providing horsepower, with the prime mover, to each hydraulic pump of the hydraulic pump circuits;
redistributing an unused horsepower, when one of the at least two hydraulic pump circuits breaks down, to one or more operating hydraulic pump circuits by increasing a horsepower of the one or more operating hydraulic pump circuits not broken down with the unused horsepower;
flowing a fluid from the hydraulically driven pump to a high-pressure fluid conduit; and
injecting the fluid into a well via a fluid manifold fluidly coupled to the high-pressure fluid conduit.
2. The method of claim 1 , further comprising automatically switching the unused horsepower with a control system coupled to the single prime mover.
3. The method of claim 1 , further comprising running the prime mover at a fixed speed.
4. The method of claim 3 , further comprising reducing, with a pump drive, a rotation per minute from the prime mover to the at least two hydraulic pump circuits.
5. The method of claim 1 , further comprising repairing the downed hydraulic pump circuit while the one or more operating hydraulic pump circuits continues to operate.
6. The method of claim 1 , further comprising providing a hydrostatic pressure to the prime mover with a second fluid from a tank placed adjacent to the modular pump skid.
7. The method of claim 6 , further comprising regulating a temperature of the prime mover with a radiator disposed on top of the tank.
8. The method of claim 1 , further comprising automatically operating the modular pump skid with a control system coupled to a controller in communication with the modular pump skid.
9. The method of claim 1 , further comprising circulating the fluid between the hydraulic pump and the hydraulically driven pump in a closed loop.
10. The method of claim 1 , further comprising providing a hydraulic blended pressure to a low-pressure fluid conduit distributed to the hydraulically driven pump via a frac blender.