IP Library Granted Patent US 11,583,378
Granted Patent B2
US 11,583,378 · App. 17/011,071 · Granted Feb 21, 2023

Systems and methods for marking orthodontic devices

Inventors: Colin James Corey (Carlsbad, CA); Ammar Ahmed Syed (Unionville, CA); Thomas Patrick Shannon (Byron Center, MI)
Assignee: Braces On Demand, Inc.
A61C19/02A61C7/16A61C2202/00
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Quick Facts
Patent No.
US 11,583,378
App. No.
17/011,071
Granted
Feb 21, 2023
Kind
B2
Abstract

In some embodiments, apparatuses and methods are provided herein useful to marking orthodontic devices. In some embodiments, a carrier for orthodontic appliances comprises a base that is additively manufactured and comprising a plurality of wells configured to house orthodontic appliances and a marking integral to the base, wherein the marking identifies one or more of the orthodontic appliances and locations for the orthodontic appliances. In some embodiments, an orthodontic appliances comprises a body including features and a bonding surface, wherein the orthodontic appliance is additively manufactured and includes a marking integral to the orthodontic appliance, wherein the marking is located on one or more of the body and the bonding surface.

Claims (40)

1. An orthodontic kit, the orthodontic kit comprising:

a plurality of orthodontic appliances; and

a carrier, comprising:

a plurality of wells, wherein each of the plurality of wells is configured to house one of the plurality of orthodontic appliances; and

a marking, wherein the marking is integral to the carrier, and wherein the marking identifies the plurality of orthodontic appliances housed in the plurality of wells; and

a plurality of groups of support structures, wherein each group of the plurality of groups of support structures secures one of the plurality of orthodontic appliances to the carrier;

wherein the plurality of orthodontic appliances, the carrier, and the plurality of groups of support structures are additively manufactured as a single structure.

2. The orthodontic kit of claim 1 , wherein the marking includes one or more of letters, numbers, and symbols.

3. The orthodontic kit of claim 1 , wherein the orthodontic kit is additively manufactured based on a data file, and wherein the data file includes data to additively manufacture the marking during manufacture of the orthodontic kit.

4. The orthodontic kit of claim 3 , wherein the data to additively manufacture the marking during manufacture of the orthodontic kit includes instruction to one or more of apply additional material and prevent application of additional material to create the marking.

5. The orthodontic kit of claim 1 , wherein the identifier identifies one or more of a prescription with which the orthodontic appliances are associated and a database record in a database wherein the database includes data files that are associated with orthodontic kits.

6. The orthodontic kit of claim 1 , wherein the carrier is specific to the plurality of orthodontic appliances housed in the plurality of wells.

7. The orthodontic kit of claim 6 , wherein the carrier is specific to the plurality of orthodontic appliances housed in the plurality of wells such that the carrier is specific one or more of a prescription and order of the plurality of orthodontic appliances.

8. An orthodontic kit, the orthodontic kit comprising:

a plurality of orthodontic appliances; and

a carrier, comprising:

a plurality of wells, wherein each of the plurality of wells is configured to house one of the plurality of orthodontic appliances;

a set of first markings, wherein the set of first markings are integral to the carrier, wherein each marking of the set of first markings is associated with one of the plurality of wells, and wherein the markings of the set of first markings identify positions for the plurality of orthodontic appliances; and

a second marking, wherein the second marking is integral to the carrier, and wherein the second marking identifies a prescription associated with the plurality of orthodontic appliances; and

a plurality of groups of support structures, wherein each group of the plurality of groups of support structures secures one of the plurality of orthodontic appliances to the carrier;

wherein the plurality of orthodontic appliances, the carrier, and the plurality groups of support structures are additively manufactured as a single structure.

9. The orthodontic kit of claim 8 , wherein the set of first markings and the second marking include one or more of letters, numbers, and symbols.

10. The orthodontic kit of claim 8 , wherein the orthodontic kit is additively manufactured based on a data file, and wherein the data file includes data to additively manufacture the set of first markings and the second marking during manufacture of the orthodontic kit.

11. The orthodontic kit of claim 10 , wherein the data to additively manufacture the first set of markings and the second marking during manufacture of the orthodontic kit includes instruction to one or more of apply additional material and prevent application of additional material to create one or more of the first set of markings and the second marking.

12. The orthodontic kit of claim 8 , wherein the positions for the plurality of orthodontic appliances are locations in a patient's mouth for the plurality of orthodontic appliances.

13. The orthodontic kit of claim 8 , wherein the carrier is specific to the plurality of orthodontic appliances housed in the plurality of wells.

14. The orthodontic kit of claim 13 , wherein the carrier is specific to the plurality of orthodontic appliances housed in the plurality of wells such that the carrier is specific one or more of a prescription and order of the plurality of orthodontic appliances.

15. A method for manufacturing an orthodontic kit, the method comprising:

additively manufacturing, by a manufacturing device, the orthodontic kit, wherein the orthodontic kit comprises:

a plurality of orthodontic appliances; and

a carrier, comprising:

a plurality of wells, wherein each of the plurality of wells is configured to house one of the plurality of orthodontic appliances; and

a marking, wherein the marking is integral to the carrier, and wherein the marking identifies the plurality of orthodontic appliances housed in the plurality of wells; and

a plurality of groups of support structures, wherein each group of the plurality of groups of support structures secures one of the plurality of orthodontic appliances to the carrier;

wherein the plurality of orthodontic appliances, the carrier, and the plurality of groups of support structures are additively manufactured as a single structure.

16. The method of claim 15 , wherein the marking includes one or more of letters, numbers, and symbols.

17. The method of claim 15 , wherein the manufacturing device additively manufactures the orthodontic kit based on a data file, and wherein the data file includes data to additively manufacture the marking during manufacture of the orthodontic kit.

18. The method of claim 17 , wherein the data to additively manufacture the marking during manufacture of the orthodontic kit includes instruction to one or more of apply additional material and prevent application of additional material to create the marking.

19. The method of claim 15 , wherein the identifier identifies one or more of a prescription with which the orthodontic appliances are associated and a database record in a database wherein the database includes data files that are associated with orthodontic kits.

20. The method of claim 15 , wherein the carrier is specific to the plurality of orthodontic appliances housed in the plurality of wells.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2024
From: BRACES ON DEMAND, INC.
To: SMILENEXT, INC.
Reel/Frame 069525/0168 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2020
From: SHANNON, THOMAS PATRICK; COREY, COLIN JAMES; SYED, AMMAR AHMED
To: BRACES ON DEMAND INC.
Reel/Frame 053686/0591 →
Continuity (1)
Related Publication 20210015593A1 · Jan 21, 2021
Cited By (1)
US 12,605,889