IP Library Granted Patent US 11,121,432
Granted Patent B2
US 11,121,432 · App. 17/019,584 · Granted Sep 14, 2021

Separators for electrochemical cells

Inventors: Steven A. Carlson (Cambridge, MA); Ifenna Kingsley Anakor (Allston, MA); Greg Robert Farrell (Sudbury, MA)
Assignee: Optodot Corporation
H01M50/446C04B14/303C04B24/00C04B24/023C04B26/06C04B38/0074H01M50/409H01M50/411H01M50/431C04B2111/00612C04B2111/00801C04B2111/00853Y02E60/10Y10T29/49115
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Quick Facts
Patent No.
US 11,121,432
App. No.
17/019,584
Granted
Sep 14, 2021
Kind
B2
Abstract

Provided are separators for use in an electrochemical cell comprising (a) an inorganic oxide and (b) an organic polymer, wherein the inorganic oxide comprises organic substituents. Also provided are electrochemical cells comprising such separators.

Claims (27)

1. An electrochemical cell comprising:

an anode,

a cathode, and

an electrolyte element interposed between the anode and the cathode, the electrolyte element comprising:

(a) a separator comprising:

a hydrated aluminum oxide, and

an organic polymer that is covalently bonded to at least a portion of said hydrated aluminum oxide, and

(b) an electrolyte selected from a group consisting of liquid organic electrolytes, gel polymer electrolytes, and solid polymer electrolytes.

2. The electrochemical cell of claim 1 , wherein the separator is laminated to the anode.

3. The electrochemical cell of claim 1 , wherein the separator is laminated to the cathode.

4. The electrochemical cell of claim 1 , wherein said hydrated aluminum oxide comprises one or more of boehmite and an organically-modified aluminum oxide.

5. The electrochemical cell of claim 4 , wherein said hydrated aluminum oxide further comprises organic substituents.

6. The electrochemical cell of claim 1 , wherein said hydrated aluminum oxide is of a formula Al 2 O 3 ·xH 2 O, wherein x is in a range of 0.8 to 1.5.

7. The electrochemical cell of claim 6 , wherein said organic polymer is a polyethylene oxide.

8. The electrochemical cell of claim 6 , wherein said hydrated aluminum oxide is of the formula Al 2 O 3 ·xH 2 O, wherein x is in a range of 0.8 to less than 1.0.

9. The electrochemical cell of claim 6 , wherein said hydrated aluminum oxide is of the formula Al 2 O 3 ·xH 2 O, wherein x is in a range of 1.0 to 1.5.

10. The electrochemical cell of claim 1 , wherein the separator further comprises a reaction product of an organic carbonate.

11. The electrochemical cell of claim 10 , wherein the organic carbonate is ethylene carbonate.

12. The electrochemical cell of claim 10 , wherein the organic carbonate is propylene carbonate.

13. The electrochemical cell of claim 1 , wherein the separator does not melt at temperatures lower than 300° C.

14. The electrochemical cell of claim 1 , wherein the separator has a tensile strength between about 100 kg/cm 2 to about 500 kg/cm 2 at 2 percent elongation.

15. The electrochemical cell of claim 1 , wherein the separator is nanoporous.

16. The electrochemical cell of claim 1 , wherein an average pore diameter of the separator is from 30 nm to 50 nm.

17. The electrochemical cell of claim 1 , wherein the hydrated aluminum oxide and the organic polymer form a xerogel layer.

18. The electrochemical cell of claim 17 , wherein a thickness of the xerogel layer is from 2 microns to 25 microns.

19. The electrochemical cell of claim 1 , wherein the anode comprises lithium as an anode active material.

20. The electrochemical cell of claim 1 , wherein the cell is a lithium ion secondary cell.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded May 24, 2022
From: OPTODOT CORPORATION
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 060000/0089 →
CONFIRMATORY LICENSE Recorded Apr 15, 2022
From: OPTODOT CORPORATION
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059720/0971 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2020
From: CARLSON, STEVEN ALLEN; ANAKOR, IFENNA KINGSLEY; FARRELL, GREG ROBERT
To: OPTODOT CORPORATION
Reel/Frame 053758/0467 →
Continuity (6)
Continuation 16657257 · Oct 18, 2019
Continuation 15799449 · Oct 31, 2017
Continuation 14534991 · Nov 6, 2014
Continuation 11652948 · Jan 12, 2007
Provisional Application 60773487 · Feb 15, 2006
Related Publication 20210175579A1 · Jun 10, 2021