IP Library Granted Patent US 11,491,028
Granted Patent B2
US 11,491,028 · App. 17/026,730 · Granted Nov 8, 2022

Insertion instrument for expandable spinal implants

Inventors: Megan Carnes (Leesburg, VA); John Donohoe (Morrisville, NC); Scott Jones (Mcmurray, PA)
Assignee: K2M, Inc.
A61F2/4611A61F2/447A61F2/4455A61F2/4425A61F2/4637A61F2002/3052A61F2002/30405A61F2002/30471A61F2002/30507A61F2002/30515A61F2002/30538A61F2002/30556A61F2002/30571A61F2002/30593A61F2002/30787A61F2002/30904A61F2002/4615A61F2002/4627A61F2002/4629
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,491,028
App. No.
17/026,730
Granted
Nov 8, 2022
Kind
B2
Abstract

An insertion instrument for expandable spinal implants includes an elongate member, a shuttle, and a worm gear. The elongate member includes a handle portion of a proximal end and an end effector on a distal end, wherein the end effector is configured to be releasably engaged to an expandable spinal implant. The shuttle is slidably disposed within a cavity defined within the end effector and includes a wedged shaped distal end configured to engage an expandable spinal implant. The worm gear is rotatably disposed within the cavity defined in the end effector and is in mechanical communication with the shuttle, such that rotation of the worm gear effectuates movement of the shuttle. Distal movement of the shuttle effectuates articulation of an expandable spinal implant. A method of performing surgery is also disclosed.

Claims (24)

1. An expandable spinal implant, comprising:

a first body and a second body pivotably coupled together for articulation relative to one another between a contracted configuration and an expanded configuration, the first and second bodies being dimensioned to be installed in an intervertebral space between first and second vertebral bodies, and outer surfaces of each of the first and second bodies being adapted to engage an end plate of the respective first and second vertebral bodies, wherein screw holes are defined through the outer surface of the first body and through the outer surface of the second body, and wherein the implant has opposing first and second ends, the first and second bodies being pivotably coupled together at the first end, and the second end having an interface configured for releasable securement to an expansion instrument;

a ratchet mechanism movably coupled to the first body and configured to engage the second body, the ratchet mechanism being biased into engagement with the second body such that the first and second bodies are capable of articulating relative to each other in a first direction, but are prevented from articulating relative to each other in a second direction; and

a plurality of bone screws, each bone screw of the plurality of bone screws insertable through a corresponding screw hole of the first and second bodies, wherein the plurality of bone screws are capable of being attached to bone.

2. The implant of claim 1 , wherein each of the screw holes defined through the outer surfaces of the first and second bodies communicate with a respective bore extending at an oblique angle through an adjacent side surface of the respective first and second body.

3. The implant of claim 1 , wherein the ratchet mechanism is disposed at the second end.

4. The implant of claim 1 , wherein the ratchet mechanism is biased into engagement with the second body by a spring.

5. The implant of claim 4 , wherein the spring is shaped to at least partially surround an open region.

6. The implant of claim 5 , wherein the open region communicates with and is aligned between an opening through the first body and an opening through the second body.

7. The implant of claim 1 , wherein the ratchet mechanism is transitionable between an engaged state, a disengaged state, and a locked state; wherein, in the engaged state, the ratchet mechanism permits the first and second bodies to articulate relative to one another in the first direction while preventing the first and second bodies from articulating relative to one another in the second direction, the first direction being towards the expanded configuration and the second direction being towards the contracted configuration; wherein, in the locked state, the ratchet mechanism prevents the first and second bodies from articulating relative to one another in both the first direction and the second direction; and wherein, in the disengaged state, the ratchet mechanism does not prevent the first and second bodies from articulating relative to one another in either the first direction or the second direction.

8. The implant of claim 7 , wherein the ratchet mechanism is transitionable between the engaged state, the disengaged state, and the locked state by rotation of a screw.

9. The implant of claim 7 , wherein the ratchet mechanism is transitionable between the engaged state, the disengaged state, and the locked state by translation of a shuttle within a cavity in the ratchet mechanism.

10. An expandable spinal implant, comprising:

a first body and a second body pivotably coupled together for articulation relative to one another between a contracted configuration and an expanded configuration, the first and second bodies being dimensioned to be installed in an intervertebral space between first and second vertebral bodies, and outer surfaces of each of the first and second bodies being adapted to engage an end plate of the respective first and second vertebral bodies; and

a ratchet mechanism slidably coupled to the first body, the ratchet mechanism including a plurality of teeth engageable with a plurality of teeth on the second body, the ratchet mechanism being slidably coupled to the first body such that the ratchet mechanism is linearly translatable relative to the first body to move the teeth of the ratchet mechanism into and out of engagement with the teeth of the second body, the ratchet mechanism being biased into engagement with the teeth of the second body such that the first and second bodies are capable of articulating relative to each other in a first direction, but are prevented from articulating relative to each other in a second direction.

11. The implant of claim 10 , wherein the implant has opposing first and second ends, the first and second bodies being pivotably coupled together at the first end, and the second end having an interface configured for releasable securement to an expansion instrument.

12. The implant of claim 10 , wherein the implant has opposing first and second ends, the first and second bodies being pivotably coupled together at the first end, and the ratchet mechanism being disposed at the second end.

13. The implant of claim 10 , wherein the ratchet mechanism is biased into engagement with the second body by a spring.

14. The implant of claim 13 , wherein the spring is shaped to at least partially surround an open region.

15. The implant of claim 14 , wherein the open region communicates with and is aligned between an opening through the first body and an opening through the second body.

16. The implant of claim 10 , wherein the ratchet mechanism is transitionable between an engaged state, a disengaged state, and a locked state; wherein, in the engaged state, the ratchet mechanism permits the first and second bodies to articulate relative to one another in the first direction while preventing the first and second bodies from articulating relative to one another in the second direction, the first direction being towards the expanded configuration and the second direction being towards the contracted configuration; wherein, in the locked state, the ratchet mechanism prevents the first and second bodies from articulating relative to one another in both the first direction and the second direction; and wherein, in the disengaged state, the ratchet mechanism does not prevent the first and second bodies from articulating relative to one another in either the first direction or the second direction.

17. The implant of claim 16 , wherein the ratchet mechanism is transitionable between the engaged state, the disengaged state, and the locked state by rotation of a screw.

18. The implant of claim 16 , wherein the ratchet mechanism is transitionable between the engaged state, the disengaged state, and the locked state by translation of a shuttle within a cavity in the ratchet mechanism.

19. The implant of claim 18 , wherein the cavity is defined between a first internal wall and a second internal wall; wherein the shuttle is transitionable between a first position and a second position, the shuttle being in contact with the first internal wall in the first position and the shuttle being in contact with the second internal wall in the second position; and wherein the shuttle is in the first position when the ratchet mechanism is in the locked state, and the shuttle is in the second position when the ratchet mechanism is in the disengaged state, the shuttle being positioned in an intermediate position spaced apart from the first internal wall and the second internal wall when the ratchet mechanism is in the engaged state.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2026
From: K2M, INC.
To: VB SPINE LLC
Reel/Frame 075801/0592 →
SECURITY INTEREST Recorded Aug 8, 2025
From: K2M, INC.; VB SPINE US OPCO LLC
To: TEXAS CAPITAL BANK, AS COLLATERAL AGENT
Reel/Frame 072340/0397 →
PATENT SECURITY AGREEMENT Recorded Jun 16, 2025
From: K2M, INC.; VB SPINE US OPCO LLC; VB SPINE LLC
To: ANKURA TRUST COMPANY, LLC, AS COLLATERAL AGENT
Reel/Frame 071682/0116 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: CARNES, MEGAN; DONOHOE, JOHN; JONES, SCOTT
To: K2M, INC.
Reel/Frame 054325/0743 →
Continuity (4)
Division 16229766 · Dec 21, 2018
Continuation 16071292 · Jun 25, 2018
Division 15054452 · Feb 26, 2016
Related Publication 20210068982A1 · Mar 11, 2021
Cited By (1)
US 12,544,234