IP Library Granted Patent US 11,827,527
Granted Patent B2
US 11,827,527 · App. 17/029,733 · Granted Nov 28, 2023

Bismuth ruthenium M-type hexaferrite

Inventors: Yajie Chen (Burlington, MA); Qifan Li (Hubei, CN)
Assignee: ROGERS CORPORATION
C01G49/0036H05B6/72
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Quick Facts
Patent No.
US 11,827,527
App. No.
17/029,733
Granted
Nov 28, 2023
Kind
B2
Abstract

In an aspect, a ferrite composition comprises a BiRuCo-M-type ferrite having the formula Me 1-x Bi x Co y Ru z Fe 12-t O 19 , wherein Me is at least one of Sr, Pb, or Ba; x is 0.01 to 0.5; y is 0.1 to 2; z is 0 to 4, and t is 0 to 4; wherein the Co can be at least partially replaced by at least one of Zn, Cu, or Mg by an amount of less than y, and the Ru can be at least partially replaced by at least one of Ti, Sn, or Zr, where the substitution amount is not more than z or is less than z.

Claims (32)

1. A ferrite composition comprising a BiRuCo-M-type ferrite having the formula:

Me 1-x Bi x Co y Ru z Fe 12-t O 19

wherein Me is at least one of Sr, Pb, or Ba; x is 0.01 to 0.5; y is 0.1 to 2; z is 0 to 4, and t is 0 to 4;

wherein the Co is optionally at least partially replaced by at least one of Zn, Cu, or Mg by an amount of less than y,

wherein the Ru is optionally at least partially replaced by at least one of Ti, Sn, or Zr, where the substitution amount is not more than z.

2. The ferrite composition of claim 1 , wherein y is 1 to 2.

3. The ferrite composition of claim 1 , wherein Me is at least Ba.

4. The ferrite composition of claim 1 , wherein x is 0.01 to 0.5.

5. The ferrite composition of claim 1 , wherein the ferrite composition has at least one of a permeability of greater than or equal to 2.5 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic; a permittivity of 8 to 12 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic; a magnetic loss tangent tan N of less than or equal to 0.2 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic; or wherein the ferrite composition has a dielectric loss tangent tank of less than or equal to 0.02 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic.

6. The ferrite composition of claim 1 , wherein the Co is at least partially replaced by at least one of Zn, Cu, or Mg.

7. The ferrite composition of claim 1 , wherein the Ru is at least partially replaced by at least one of Ti, Sn, or Zr.

8. A composite comprising the ferrite composition of claim 1 and a polymer.

9. An article comprising the ferrite composition of claim 1 .

10. The article of claim 9 , wherein the article is an antenna, filter, inductor, circulator, or phase shifter.

11. The article of claim 9 , wherein the article is a microwave antenna.

12. The article of claim 9 , wherein the article is an antenna operable at a frequency of greater than or equal to 0.1 gigahertz.

13. A ferrite composition comprising a BiRuCo-M-type ferrite having the formula:

Ba 1-x Bi x Co y Ru z Fe 12-t O 19

wherein x is 0.01 to 0.5; y is 0.1 to 2; z is 0 to 4, and t is 0 to 4.

14. A method of making the ferrite composition, comprising:

mixing ferrite precursor compounds comprising Me, Fe, Bi, Co, and Ru; and

sintering the ferrite precursor compounds in an oxygen atmosphere to form a BiRuCo-M-type ferrite having the formula

Me 1-x Bi x Co y Ru z Fe 12-t O 19

wherein Me is at least one of Sr, Pb, or Ba; x is 0.01 to 0.5; y is 0.1 to 2; z is 0 to 4, and t is 0 to 4;

wherein the Co is optionally at least partially replaced by at least one of Zn, Cu, or Mg by an amount of less than y,

wherein the Ru is optionally at least partially replaced by at least one of Ti, Sn, or Zr, where the substitution amount is not more than z.

15. The method of claim 14 , wherein the ferrite precursor compounds comprise MeCO 3 , Bi 2 O 3 , Co 3 O 4 , RuO 2 , and Fe 2 O 3 .

16. The method of claim 15 , wherein the ferrite precursor compounds comprise 5 to 20 weight percent of MeCO 3 , 0.01 to 20 weight percent of Bi 2 O 3 , 1 to 15 weight percent of Co 3 O 4 , 0.1 to 10 weight percent of RuO 2 , and 50 to 80 weight percent of Fe 2 O 3 ; all based on the total weight of the precursor compounds.

17. The method of claim 14 , wherein the sintering occurs at a sintering temperature of 1,000 to 1,300° C. for a sintering time of 1 to 20 hours.

18. The method of claim 14 , further comprising calcining the ferrite precursor compounds in air prior to the sintering.

19. The method of claim 14 , further comprising mixing the ferrite precursor compounds with a binder prior to the sintering.

20. The method of claim 14 , further comprising forming the ferrite precursor compounds prior to the sintering.

Assignments (2)
SECURITY INTEREST Recorded Mar 24, 2023
From: ROGERS CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 063094/0195 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2020
From: CHEN, YAJIE; LI, QIFAN
To: CORPORATION, ROGERS
Reel/Frame 053873/0130 →