IP Library Granted Patent US 11,525,606
Granted Patent B2
US 11,525,606 · App. 17/031,980 · Granted Dec 13, 2022

Floating evaporator saturated suction temperature systems and methods

Inventors: Christopher A. Tarbell (Marietta, GA); Gregory S. Mickelson (Acworth, GA); Christopher R. Denney (Bentonville, AR)
Assignee: Emerson Digital Cold Chain, Inc.
F25B5/02F25B41/22F25B49/02F25B2700/1933F25B2700/21173
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Quick Facts
Patent No.
US 11,525,606
App. No.
17/031,980
Granted
Dec 13, 2022
Kind
B2
Abstract

Systems and methods are provided and include a case controller for a refrigeration case of a refrigeration system. The case controller is configured to: determine an evaporator saturated suction temperature (SST) of an evaporator of the refrigeration case; control an evaporator pressure regulator of the refrigeration system based on a comparison of the evaporator SST with an evaporator saturated suction temperature (SST) setpoint; receive an air temperature value from an air temperature sensor associated with the refrigeration case; determine whether the air temperature value is within a predetermined range of an air temperature setpoint; and adjust the SST setpoint in response to the air temperature value being outside of the predetermined range of the air temperature setpoint.

Claims (57)

1. A system comprising:

a case controller for a refrigeration case of a refrigeration system, the case controller being configured to:

determine an evaporator saturated suction temperature (SST) of an evaporator of the refrigeration case;

control an evaporator pressure regulator of the refrigeration system based on a comparison of the evaporator SST with an evaporator saturated suction temperature (SST) setpoint;

receive an air temperature value from an air temperature sensor associated with the refrigeration case;

determine whether the air temperature value is within a predetermined range of an air temperature setpoint;

adjust the SST setpoint in response to the air temperature value being outside of the predetermined range of the air temperature setpoint;

increase the SST setpoint in response to the air temperature value being outside of the predetermined range and below the air temperature setpoint; and

decrease the SST setpoint in response to the air temperature value being outside of the predetermined range and above the air temperature setpoint.

2. The system of claim 1 , wherein the air temperature sensor monitors at least one of a discharge air temperature (DAT) value and a return air temperature (RAT) value of the evaporator and communicates the at least one of the DAT value and the RAT value to the case controller as the air temperature value.

3. The system of claim 1 , wherein the case controller is further configured to adjust the SST setpoint a maximum of one time during each of consecutive predetermined time interval cycles based on an adjustment amount.

4. The system of claim 3 , wherein the adjustment amount is user configurable.

5. The system of claim 1 , wherein the case controller is further configured to:

receive an evaporator suction pressure from an evaporator suction pressure sensor associated with the evaporator;

determine the evaporator SST of the evaporator based on the evaporator suction pressure;

compare the evaporator SST with the evaporator SST setpoint; and

control the evaporator pressure regulator based on the comparison of the evaporator SST with the evaporator SST setpoint.

6. The system of claim 5 , wherein the case controller is further configured to increase an opening of the evaporator pressure regulator when the evaporator SST is greater than the evaporator SST setpoint and to decrease the opening of the evaporator pressure regulator when the evaporator SST is less than the evaporator SST setpoint.

7. The system of claim 1 , wherein the evaporator pressure regulator is an electronic evaporator pressure regulator.

8. A method comprising:

determining, with a case controller for a refrigeration case of a refrigeration system, an evaporator saturated suction temperature (SST) of an evaporator of the refrigeration case;

controlling, with the case controller, an evaporator pressure regulator of the refrigeration system based on a comparison of the evaporator SST with an evaporator saturated suction temperature (SST) setpoint;

receiving, with the case controller, an air temperature value from an air temperature sensor associated with the refrigeration case;

determining, with the case controller, whether the air temperature value is within a predetermined range of an air temperature setpoint;

adjusting, with the case controller, the SST setpoint in response to the air temperature value being outside of the predetermined range of the air temperature setpoint;

increasing, with the case controller, the SST setpoint in response to the air temperature value being outside of the predetermined range and below the air temperature setpoint; and

decreasing, with the case controller, the SST setpoint in response to the air temperature value being outside of the predetermined range and above the air temperature setpoint.

9. The method of claim 8 , wherein the air temperature sensor monitors at least one of a discharge air temperature (DAT) value and a return air temperature (RAT) value of the evaporator and communicates the at least one of the DAT value and the RAT value to the case controller as the air temperature value.

10. The method of claim 8 , further comprising:

adjusting, with the case controller, the SST setpoint a maximum of one time during each of consecutive predetermined time interval cycles based on an adjustment amount.

11. The method of claim 10 , wherein the adjustment amount is user configurable.

12. The method of claim 8 , further comprising:

receiving, with the case controller, an evaporator suction pressure from an evaporator suction pressure sensor associated with the evaporator;

determining, with the case controller, an evaporator SST of the evaporator based on the evaporator suction pressure;

comparing, with the case controller, the evaporator SST with the evaporator SST setpoint; and

controlling, with the case controller, the evaporator pressure regulator based on the comparison of the evaporator SST with the evaporator SST setpoint.

13. The method of claim 12 , further comprising:

increasing, with the case controller, an opening of the evaporator pressure regulator when the evaporator SST is greater than the evaporator SST setpoint; and

decreasing, with the case controller, the opening of the evaporator pressure regulator when the evaporator SST is less than the evaporator SST setpoint.

14. The method of claim 8 , wherein the evaporator pressure regulator is an electronic evaporator pressure regulator.

15. A system comprising:

a case controller for a refrigeration case of a refrigeration system, the case controller being configured to:

determine an evaporator saturated suction temperature (SST) of an evaporator of the refrigeration case;

control an evaporator pressure regulator of the refrigeration system based on a comparison of the evaporator SST with an evaporator saturated suction temperature (SST) setpoint;

receive an air temperature value from an air temperature sensor associated with the refrigeration case;

determine whether the air temperature value is within a predetermined range of an air temperature setpoint; and

adjust the SST setpoint in response to the air temperature value being outside of the predetermined range of the air temperature setpoint;

wherein the air temperature sensor monitors at least one of a discharge air temperature (DAT) value and a return air temperature (RAT) value of the evaporator and communicates the at least one of the DAT value and the RAT value to the case controller as the air temperature value.

16. The system of claim 15 , wherein the case controller is further configured to adjust the SST setpoint a maximum of one time during each of consecutive predetermined time interval cycles based on an adjustment amount.

17. The system of claim 16 , wherein the adjustment amount is user configurable.

18. The system of claim 15 , wherein the case controller is further configured to:

receive an evaporator suction pressure from an evaporator suction pressure sensor associated with the evaporator;

determine the evaporator SST of the evaporator based on the evaporator suction pressure;

compare the evaporator SST with the evaporator SST setpoint; and

control the evaporator pressure regulator based on the comparison of the evaporator SST with the evaporator SST setpoint.

19. The system of claim 18 , wherein the case controller is further configured to increase an opening of the evaporator pressure regulator when the evaporator SST is greater than the evaporator SST setpoint and to decrease the opening of the evaporator pressure regulator when the evaporator SST is less than the evaporator SST setpoint.

20. The system of claim 15 , wherein the evaporator pressure regulator is an electronic evaporator pressure regulator.

Assignments (7)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COLD CHAIN LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068256/0350 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COLD CHAIN LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064280/0001 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COLD CHAIN LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0446 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COLD CHAIN LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0098 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON DIGITAL COLD CHAIN, INC.
To: COPELAND COLD CHAIN LP
Reel/Frame 064065/0247 →
CHANGE OF NAME Recorded Sep 21, 2021
From: EMERSON CLIMATE TECHNOLOGIES RETAIL SOLUTIONS, INC.
To: EMERSON DIGITAL COLD CHAIN, INC.
Reel/Frame 057552/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: TARBELL, CHRISTOPHER A.; MICKELSON, GREGORY S.; DENNEY, CHRISTOPHER R.
To: EMERSON CLIMATE TECHNOLOGIES RETAIL SOLUTIONS, INC.
Reel/Frame 053880/0598 →