IP Library Granted Patent US 11,806,248
Granted Patent B2
US 11,806,248 · App. 17/035,301 · Granted Nov 7, 2023

Expandable implant

Inventor: Netanel Sharabani (Rishpon, IL)
Assignee: SeaSpine, Inc.
A61F2/447A61F2/4455A61F2/4611A61F2002/3052A61F2002/3054A61F2002/3055A61F2002/30156A61F2002/30261A61F2002/30266A61F2002/30471A61F2002/30523A61F2002/30538A61F2002/30593A61F2002/30904A61F2002/4627
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Quick Facts
Patent No.
US 11,806,248
App. No.
17/035,301
Granted
Nov 7, 2023
Kind
B2
Abstract

An expandable implant ( 100, 150, 160, 200, 250, 300, 400 ) has a base ( 10 ) and a displaceable element ( 12 ) hingedly interconnected at one end. At the other end, the base and the displaceable element are formed with complementary jaws ( 24, 26 ) which provide continuous overlap of facing surfaces over a range of angular positions of the displaceable element relative to said base. In some cases, the first end portion ( 16 ) of the displaceable element ( 12 ) is formed with projecting teeth ( 28 ) forming a partial gear centered on an axis ( 18 ) of the hinged interconnection with the base ( 12 ) for engaging a worm gear. In certain embodiments, the base is formed with a socket ( 30 ) for removably receiving a worm gear tool ( 32 ) for engaging the teeth ( 28 ) and displacing said displaceable element. After expansion, the worm-gear tool ( 32 ) can be removed.

Claims (21)

1. An expandable implant comprising:

a base having a rigid body extending from a first end portion to a second end portion;

a displaceable element having a rigid body extending from a first end portion to a second end portion, wherein said first end portions of said base and said displaceable element are hingedly interconnected by a hinged interconnection, and wherein said second end portions of said base and said displaceable element are formed with complementary jaws rigidly projecting therefrom, wherein said complementary jaws provide complementary facing arcuate surfaces, and wherein said complementary facing arcuate surfaces of said complementary jaws being configured to provide continuous overlap over a range of angular positions of said displaceable element relative to said base; and

wherein a first jaw of said complementary jaws comprises at least one projecting portion that is interposed between inward facing surfaces of a second of said complementary jaws, wherein said at least one projecting portion and said inward facing surfaces are substantially perpendicular to an axis of said hinged interconnection connecting said first end portions of said base and said displaceable element, and wherein said first end portion of said displaceable element is formed with a plurality of projecting teeth configured as a partial gear centered on said axis of said hinged interconnection with said base.

2. The expandable implant of claim 1 , wherein said complementary jaws provide complementary facing surfaces forming solids of revolution about said axis of said hinged interconnection.

3. The expandable implant of claim 2 , further comprising a worm gear rotatably deployed within said first end portion of said base in engagement with said plurality of projecting teeth such that rotation of said worm gear effects displacement of said displaceable element, wherein said worm gear is a hollow worm gear formed with an axial through-bore for introduction of filling material via said axial through-bore into the expandable implant.

4. The expandable implant of claim 2 , further comprising a worm gear rotatably deployed within said first end portion of said base in engagement with said plurality of projecting teeth such that rotation of said worm gear effects displacement of said displaceable element, and wherein said second end portion of said base is formed with an aperture aligned with said worm gear so as to allow insertion of a tool through said aperture to engage said worm gear for rotating said worm gear.

5. The expandable implant of claim 1 , wherein said inward facing surfaces are integrated with an end wall such that said inward facing surfaces and said end wall encompass said at least one projecting portion on three sides.

6. The expandable implant of claim 1 , wherein said complementary jaws are configured to provide said continuous overlap over a range of angular positions of said displaceable element relative to said base spanning at least 10 degrees.

7. The expandable implant of claim 1 , wherein said complementary jaws are configured to provide said continuous overlap over a range of angular positions of said displaceable element relative to said base spanning at least 20 degrees.

8. The expandable implant of claim 1 , wherein said plurality of projecting teeth are configured for engaging a worm gear.

9. The expandable implant of claim 8 , wherein said first end portion of said base is formed with a socket configured for removably receiving a worm gear tool for engaging said teeth and displacing said displaceable element.

10. The expandable implant of claim 8 , wherein said second end portion of said base is formed with an aperture aligned with said worm gear so as to allow insertion of a tool through said aperture to engage said worm gear for rotating said worm gear.

11. The expandable implant of claim 1 , wherein said displaceable element is displaceable relative to said base from an initial position defining a compact configuration of the expandable implant towards a deployed position defining an expanded configuration of the expandable implant, and wherein said complementary jaws are formed with complementary parts of a retention configuration configured for inhibiting return of said displaceable element towards said initial position.

12. The expandable implant of claim 11 , wherein said retention configuration comprises at least one sequence of ratchet teeth deployed to inhibit return of said displaceable element from a range of positions of said displaceable element towards said initial position.

13. The expandable implant of claim 11 , wherein said retention configuration comprises two resilient retention elements separated by a slot, and wherein said retention configuration is configured such that, on insertion of a prising tool into said slot to increase a spacing of said slot, said retention configuration is released to allow displacement of said displaceable element towards said initial position.

14. An expandable implant comprising:

a base having a rigid body extending from a first end portion to a second end portion; and

a displaceable element having a rigid body extending from a first end portion to a second end portion, wherein said first end portions of said base and said displaceable element are hingedly interconnected by a hinged interconnection, and wherein said first end portion of said displaceable element is formed with a plurality of projecting teeth form a partial gear centered on an axis of said hinged interconnection with said base, said projecting teeth being configured for engaging a worm gear, and wherein said first end portion of said base is formed with a socket configured for removably receiving a worm gear tool for engaging said teeth and displacing said displaceable element; and

wherein said second end portions of said base and said displaceable element are formed with complementary jaws rigidly projecting therefrom, wherein a first jaw of said complementary jaws comprises at least one projecting portion that is interposed between inward facing surfaces of a second of said complementary jaws, wherein said at least one projecting portion and said inward facing surfaces are substantially perpendicular to an axis of said hinged interconnection connecting said first end portions of said base and said displaceable element.

15. The expandable implant of claim 14 , said complementary jaws being configured to provide continuous overlap over a range of angular positions of said displaceable element relative to said base.

Assignments (12)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2025
From: SEASPINE LLC
To: ORTHOFIX MEDICAL INC.
Reel/Frame 073931/0214 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2025
From: ORTHOFIX MEDICAL INC.
To: SEASPINE ORTHOPEDICS CORPORATION
Reel/Frame 073931/0145 →
CHANGE OF NAME Recorded Oct 8, 2025
From: SEASPINE, INC.
To: SEASPINE LLC
Reel/Frame 073052/0150 →
RELEASE OF SECURITY INTEREST Recorded Nov 12, 2024
From: BLUE TORCH FINANCE LLC
To: ISOTIS ORTHOBIOLOGICS, INC.; ORTHOFIX US, LLC; SEASPINE, INC.; SEASPINE ORTHOPEDICS CORPORATION; SPINAL KINETICS LLC; THEKEN SPINE, LLC
Reel/Frame 069358/0110 →
SECURITY INTEREST Recorded Nov 8, 2024
From: ORTHOFIX MEDICAL INC.; ORTHOFIX US LLC; SPINAL KINETICS LLC; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
To: OXFORD FINANCE LLC, AS AGENT
Reel/Frame 069332/0761 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2024
From: JPMORGAN CHASE BANK, N.A.
To: SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
Reel/Frame 069323/0561 →
SECURITY INTEREST Recorded Jan 10, 2024
From: SEASPINE, INC.
To: BLUE TORCH FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 066257/0718 →
SECURITY INTEREST Recorded Feb 21, 2023
From: SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE ASSISTANT
Reel/Frame 062819/0650 →
RELEASE OF SECURITY INTEREST Recorded Jan 9, 2023
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
Reel/Frame 062336/0593 →
SECOND AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Jul 18, 2022
From: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 060715/0395 →
SECURITY INTEREST Recorded Oct 27, 2021
From: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 057941/0609 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2020
From: SHARABANI, NETANEL
To: SEASPINE, INC.
Reel/Frame 054273/0373 →