IP Library Granted Patent US 11,497,322
Granted Patent B2
US 11,497,322 · App. 17/036,541 · Granted Nov 15, 2022

Zipper mattress attachment

Inventors: Natalie Negus (Minneapolis, MN); David Smith (Minneapolis, MN); Matthew Griffith (Buffalo, MN)
Assignee: Sleep Number Corporation
A47C31/023A47C20/048A47C21/026A47C21/06A47C27/001A47C27/002
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Quick Facts
Patent No.
US 11,497,322
App. No.
17/036,541
Granted
Nov 15, 2022
Kind
B2
Abstract

A system can include a zipper that connects a mattress to a bed foundation. For example, the zipper can extend from a head end to a foot end of an adjustable foundation. For another example, a zipper can connect to a mattress along a seam of the mattress and/or to a foundation along a seam of a foundation. For another example, a first zipper can connect the mattress core to a second zipper and the second zipper can connect a foundation to the first zipper. For another example, first and second zippers can be substantially vertically aligned.

Claims (22)

1. A bed system comprising:

an adjustable foundation;

a mattress positioned on the adjustable foundation, wherein the mattress has a head end and a foot end; and

a zipper that extends along longitudinal sides of the mattress from the head end to the foot end of the mattress and connects the mattress to the adjustable foundation, wherein the zipper terminates near the head end and the foot end of the mattress, wherein the zipper comprises a first zipper tape attached along a seam of an underside of the mattress and a second zipper tape attached along a seam of a top of the adjustable foundation, wherein the first and second zipper tapes include first and second teeth, respectively, and the second teeth are configured to engage the first teeth.

2. The system of claim 1 , wherein the zipper connecting the mattress to the adjustable foundation is configured to retain the mattress to the adjustable foundation when the adjustable foundation is actuated to raise at least one of the head end and the foot end of the mattress.

3. The system of claim 1 , wherein the adjustable foundation provides at least one articulation point, and wherein the zipper extends across the at least one articulation point.

4. The system of claim 3 , wherein the adjustable foundation comprises a platform with at least a head panel, a middle panel, and a foot panel, wherein at least one panel is raised or lowered when the adjustable foundation is actuated, and wherein the articulation point is positioned between the head panel and the middle panel such that the zipper extends along a portion of the head panel, across the articulation point, and along a portion of the middle panel.

5. The system of claim 1 , further comprising an air chamber within the mattress, wherein a second zipper connects the air chamber to an interior portion of the mattress.

6. The system of claim 5 , wherein the zipper connecting the mattress to the adjustable foundation is substantially vertically aligned in a stack with the second zipper connecting the air chamber to the interior portion of the mattress.

7. The system of claim 5 , wherein the second zipper is attached along a seam of a bottom of the air chamber.

8. The system of claim 1 , further comprising a mattress cover surrounding the mattress, wherein the zipper is attached to the mattress cover and configured to couple the mattress cover to the top of the adjustable foundation at a bottom of the mattress.

9. The system of claim 8 , wherein the zipper is attached along a seam of an exterior underside of the mattress cover at a location spaced inward from a perimeter of the mattress.

10. The system of claim 5 , wherein the second zipper is attached at a corner of the air chamber.

11. The system of claim 5 , further comprising an upside down foam tub positioned above the air chamber, wherein the upside down foam tub has an opening at a bottom of the upside down foam tub sized to receive the air chamber in the upside down foam tub.

12. The system of claim 1 , wherein the adjustable foundation further comprises:

an actuator; and

a controller operably connected to the actuator and configured to drive the actuator to actuate at least one portion of the adjustable foundation between a lower position and an upper position.

13. The system of claim 5 , further comprising an air controller having a pump fluidly connected to the air chamber, wherein the air controller is configured to adjust a fluid pressure within the air chamber.

14. A bed system comprising:

an adjustable foundation having first and second foundation fabric portions connected at a first seam that is spaced inward from a perimeter of the adjustable foundation;

a mattress positioned on the adjustable foundation, wherein the mattress has a head end and a foot end, wherein the mattress further has first and second mattress fabric portions connected at a second seam that is spaced inward from a perimeter of mattress; and

a zipper that extends from the head end to the foot end of the mattress and connects the mattress to the adjustable foundation, wherein the zipper comprises a first zipper tape attached along the second seam and a second zipper tape attached along the first seam, wherein the first and second zipper tapes include first and second teeth, respectively, and the second teeth are configured to engage the first teeth, wherein the first zipper tape is attached to the underside of the mattress at the second seam that is spaced inward from the perimeter of the mattress by sewing the first zipper tape into the second seam and wherein the second zipper tape is attached to a top of the adjustable foundation at first seam that is spaced inward from the perimeter of the adjustable foundation by sewing the second zipper tape into the first seam.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2021
From: NEGUS, NATALIE; SMITH, DAVID; GRIFFITH, MATTHEW
To: SLEEP NUMBER CORPORATION
Reel/Frame 058386/0581 →
SECURITY INTEREST Recorded Dec 8, 2021
From: SLEEP NUMBER CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 058392/0742 →
Cited By (1)
US 12,551,024