IP Library Granted Patent US 11,644,157
Granted Patent B2
US 11,644,157 · App. 17/036,982 · Granted May 9, 2023

Luminaires using waveguide bodies and optical elements

Inventors: Bernd P. Keller (Santa Barbara, CA); Eric J. Tarsa (Goleta, CA); Zongjie Yuan (Libertyville, IL); Kurt S. Wilcox (Libertyville, IL)
Assignee: IDEAL Industries Lighting LLC
F21K9/61F21S2/00F21V7/0008G02B6/0021G02B6/0068F21K9/20F21Y2113/13F21Y2115/10G02B6/003G02B6/0036G02B6/0073G02B6/0078
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,644,157
App. No.
17/036,982
Granted
May 9, 2023
Kind
B2
Abstract

According to one aspect, a waveguide comprises a waveguide body having a coupling cavity defined by a coupling feature disposed within the waveguide body. A plug member comprises a first portion disposed in the coupling cavity and an outer surface substantially conforming to the coupling feature and a second portion extending from the first portion into the coupling cavity. The second portion includes a reflective surface adapted to direct light in the coupling cavity into the waveguide body.

Claims (33)

1. A waveguide, comprising:

a waveguide body having a width and length that are substantially greater than a thickness thereof, where the thickness extends in a direction between a first side and a second side, wherein the waveguide body comprises a first plate and a second plate and wherein the first plate includes a first external face that defines the first side and a first internal face and the second plate includes a second external face that defines the second side and a second internal face, the first internal face being in contact with the second internal face;

a plurality of redirection features between the first plate and the second plate of the waveguide body;

a coupling cavity comprising a coupling feature configured to couple light into the waveguide body, wherein the coupling cavity is disposed within the waveguide body and extends in the direction; and

a plug member having a first portion disposed in the coupling cavity and an outer surface substantially conforming to the coupling feature and a second portion extending from the first portion into the coupling cavity wherein the second portion includes a reflective surface adapted to direct light in the coupling cavity into the waveguide body.

2. The waveguide of claim 1 , wherein the plurality of redirection features is formed on at least one of the first internal face and the second internal face of the waveguide body.

3. The waveguide of claim 1 , wherein the coupling cavity extends into the first plate and the second plate of the waveguide body.

4. The waveguide of claim 1 , wherein the outer surface of the plug member has one of a cylindrical shape, a star shape, and a quadrilateral shape.

5. The waveguide of claim 4 , wherein the star shape comprises equally spaced points.

6. The waveguide of claim 1 , wherein the waveguide body includes a plurality of light extraction features.

7. The waveguide of claim 1 , wherein the second portion of the plug member is conical in shape.

8. The waveguide of claim 1 , further comprising a diffuser at least partially covering one of the first side and the second side of the waveguide body.

9. The waveguide of claim 8 , further comprising a masking element partially covering the diffuser to obscure bright spots.

10. A waveguide, comprising:

a waveguide body having a width and length that are substantially greater than a thickness thereof, where the thickness extends in a direction between a first side and a second side, wherein the waveguide body comprises a first plate and a second plate and wherein the first plate includes a first external face that defines the first side and a first internal face and the second plate includes a second external face that defines the second side and a second internal face, the first internal face being in contact with the second internal face;

a coupling cavity comprising a coupling feature configured to couple light into the waveguide body, wherein the coupling cavity is disposed within the waveguide body and extends in the direction;

a plug member having a first portion disposed in the coupling cavity and an outer surface substantially conforming to the coupling feature and a second portion extending from the first portion into the coupling cavity wherein the second portion includes a reflective surface adapted to direct light in the coupling cavity into the waveguide body; and

a redirection feature that extends into at least one of the first internal face and the second internal face of the waveguide body and extends radially from the coupling cavity.

11. The waveguide of claim 10 , wherein the redirection feature is at least one of embossed, molded, screen printed, machined, laser-formed, and laminated on at least one of the first internal face and the second internal face.

12. The waveguide of claim 10 , wherein the redirection feature is at least partially formed with an optically reflective material.

13. The waveguide of claim 12 , wherein the optically reflective material comprises at least one of a metallized coating, a scattering material, and a white material.

14. The waveguide of claim 10 , wherein the outer surface of the plug member has one of a cylindrical shape, a star shape, and a quadrilateral shape.

15. The waveguide of claim 14 , wherein the star shape comprises equally spaced points.

16. The waveguide of claim 10 , wherein the waveguide body includes a plurality of light extraction features.

17. The waveguide of claim 10 , wherein the second portion of the plug member is conical in shape.

18. A waveguide, comprising:

a waveguide body having a width and length that are substantially greater than a thickness thereof, where the thickness extends in a direction between a first side and a second side, wherein the waveguide body comprises a first plate and a second plate and wherein the first plate includes a first external face that defines the first side and a first internal face and the second plate includes a second external face that defines the second side and a second internal face, the first internal face being in contact with the second internal face;

a coupling cavity comprising a coupling feature configured to couple light into the waveguide body, wherein the coupling cavity is disposed within the waveguide body and extends in the direction;

a plug member having a first portion disposed in the coupling cavity and an outer surface substantially conforming to the coupling feature and a second portion extending from the first portion into the coupling cavity wherein the second portion includes a reflective surface adapted to direct light in the coupling cavity into the waveguide body;

a diffuser at least partially covering one of the first side and the second side of the waveguide body; and

a masking element partially covering the diffuser to obscure bright spots.

19. The waveguide of claim 18 , further comprising a plurality of redirection features between the first plate and the second plate of the waveguide body, wherein the plurality of redirection features is formed on at least one of the first internal face and the second internal face of the waveguide body.

20. The waveguide of claim 18 , wherein the coupling cavity extends into the first plate and the second plate of the waveguide body.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →