IP Library Granted Patent US 11,421,855
Granted Patent B2
US 11,421,855 · App. 17/040,132 · Granted Aug 23, 2022

White light phosphor device

Inventor: Michael P. Newell (Mayfield Heights, OH)
Assignee: MATERION CORPORATION
F21V9/32F21K9/64G03B21/204H01L33/10H01L33/507H01L33/508F21Y2115/10
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Quick Facts
Patent No.
US 11,421,855
App. No.
17/040,132
Granted
Aug 23, 2022
Kind
B2
Abstract

A white light source includes a light source and a phosphor conversion component. The light source emits short wavelength light peaked at a peak wavelength of 570 nanometers or shorter. The phosphor conversion component includes a light conversion layer comprising a phosphor effective to convert the short wavelength light to converted light. The light conversion layer includes light passages comprising openings or passage material that does not comprise the phosphor and is light transmissive for the short wavelength light. The light source is disposed respective to the phosphor conversion component so as to illuminate the light conversion layer with the emitted short wavelength light and to pass the short wavelength light through the light passages.

Claims (38)

1. A white light source comprising:

a light source emitting short wavelength light peaked at a peak wavelength of 570 nanometers or shorter; and

a phosphor conversion component including a light conversion layer comprising a phosphor effective to convert the short wavelength light to converted light, the light conversion layer including light passages comprising openings or passage material that does not comprise the phosphor and is light transmissive for the short wavelength light;

wherein the light source is disposed respective to the phosphor conversion component so as to illuminate the light conversion layer with the emitted short wavelength light and to pass the short wavelength light through the light passages; and

wherein the light passages have a lateral dimension that is less than or equal to 20 times the peak wavelength of the short wavelength light.

2. The white light source of claim 1 wherein the phosphor conversion component comprises:

a light-transmissive substrate that is light transmissive for the short wavelength light; and

said light conversion layer disposed on the light-transmissive substrate.

3. The white light source of claim 2 wherein the light transmissive substrate comprises light scattering particles.

4. The white light source of claim 2 wherein the light transmissive substrate comprises a light transmissive plate.

5. The white light source of claim 4 wherein the light source emits said short wavelength light as a collimated light beam directed normal to a surface of the light transmissive plate.

6. The white light source of claim 1 wherein the phosphor conversion component comprises:

a reflective substrate that is reflective for the short wavelength light and for the converted light; and

said light conversion layer disposed on the reflective substrate;

wherein the light source is disposed respective to the phosphor conversion component so as to illuminate the light conversion layer with the emitted short wavelength light and to pass the short wavelength light through the light passages and reflect from the reflective substrate back through the light passages.

7. The white light source of claim 1 wherein the phosphor conversion component comprises a phosphor wheel including a disk arranged to rotate about a central axis of the disk and said light conversion layer disposed on at least a periphery of the disk.

8. The white light source of claim 1 wherein the peak wavelength is 500 nanometers or shorter.

9. The white light source of claim 1 wherein the converted light has a peak wavelength of 490 nanometers or longer.

10. The white light source of claim 1 wherein the light conversion layer has a thickness that is at least three times a light penetration depth of the short wavelength light in the light conversion layer.

11. A phosphor conversion component comprising:

a substrate;

a light conversion layer disposed on the substrate and comprising a phosphor effective to convert short wavelength light having a peak wavelength of 570 nanometers or shorter to converted light;

wherein the light conversion layer includes light passages comprising openings or passage material that does not comprise the phosphor and is light transmissive for the short wavelength light; and

wherein the light passages have a lateral dimension that is less than or equal to 20 times the peak wavelength of the short wavelength light.

12. The phosphor conversion component of claim 11 wherein the substrate is a light-transmissive substrate that is light transmissive for the short wavelength light.

13. The phosphor conversion component of claim 12 wherein the light transmissive substrate comprises light scattering particles.

14. The phosphor conversion component of claim 12 wherein the light transmissive substrate comprises a light transmissive plate.

15. The phosphor conversion component of claim 11 wherein the substrate is a reflective substrate that is reflective for the short wavelength light and for the converted light.

16. The phosphor conversion component of claim 11 wherein the phosphor conversion component comprises a phosphor wheel including a disk arranged to rotate about a central axis of the disk and said light conversion layer disposed on at least a periphery of the disk.

17. The phosphor conversion component of claim 11 wherein the converted light has a peak wavelength of 490 nanometers or longer.

18. The phosphor conversion component of claim 11 wherein the light conversion layer has a thickness that is at least three times a light penetration depth of the short wavelength light in the light conversion layer.

19. A white light generation method comprising:

emitting short wavelength light peaked at a peak wavelength of 570 nanometers or shorter;

passing the short wavelength light through at least a light conversion layer of a phosphor conversion component wherein the light conversion layer comprises a phosphor that converts the short wavelength light to converted light and wherein the light conversion layer has light passages comprising openings or passage material that does not comprise the phosphor and is light transmissive for the short wavelength light whereby a portion of the short wavelength light passes through the light passages without being converted to converted light;

wherein the light passages have a lateral dimension that is less than or equal to 20 times the peak wavelength of the short wavelength light; and

outputting white light comprising a mixture of the converted light and the portion of the short wavelength light that passes through the light passages without being converted to converted light.

20. The white light generation method of claim 19 wherein the phosphor conversion component further includes a reflective substrate and the passing of the short wavelength light through at least the light conversion layer of the phosphor conversion component further comprises reflecting the converted light and the portion of the short wavelength light that passes through the light passages without being converted to converted light off the reflective substrate.

21. The white light generation method of claim 19 wherein the phosphor conversion component comprises a phosphor wheel and the method further comprises rotating the phosphor wheel about an axis during the emitting, passing, and outputting operations.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: NEWELL, MICHAEL P.
To: MATERION CORPORATION
Reel/Frame 057927/0437 →
Continuity (2)
Provisional Application 62675844 · May 24, 2018
Related Publication 20210071845A1 · Mar 11, 2021