IP Library Granted Patent US 11,491,429
Granted Patent B2
US 11,491,429 · App. 17/042,433 · Granted Nov 8, 2022

Nonwoven fabric and filter

Inventors: Kozo Iiba (Ichihara, JP); Takeshi Kikutani (Tokyo, JP); Wataru Takarada (Tokyo, JP); Sho Hatano (Tokyo, JP)
Assignee: MITSUI CHEMICALS, INC.
B01D39/1623D04H3/007D04H3/16B01D2239/0618B01D2239/0622B01D2239/1233B01D2239/1291D10B2321/022D10B2505/04
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Quick Facts
Patent No.
US 11,491,429
App. No.
17/042,433
Granted
Nov 8, 2022
Kind
B2
Abstract

A nonwoven fabric, including fibers, in which the fibers have an elongational viscosity, as measured under conditions at an elongational strain rate of 2.5×10 2 (1/s) and a temperature of 160° C., of from 430 Pa·s to 1200 Pa·s, and a ratio of the elongational viscosity (Pa·s) to a shear viscosity (Pa·s) of the fiber, as measured under conditions at a shear strain rate of 2.5×10 2 (1/s) and a temperature of 160° C., is from 35 to 65.

Claims (14)

1. A meltblown nonwoven fabric, comprising resinous polypropylene fibers, wherein the fibers have an elongational viscosity, as measured under conditions at an elongational strain rate of 2.5×10 2 (1/s) and a temperature of 160° C., of from 430 Pas to 1200 Pa-s, and a ratio of the elongational viscosity (Pa-s) to a shear viscosity (Pa-s) of the fiber, as measured under conditions at a shear strain rate of 2.5×10 2 (1/s) and a temperature of 160° C., is from 35 to 65.

2. The nonwoven fabric according to claim 1 , wherein the shear viscosity is from 10 Pas to 20 Pa-s.

3. The nonwoven fabric according to claim 1 , wherein the resin composition contains a long-chain branched polypropylene.

4. The nonwoven fabric according to claim 3 , wherein a content of the long-chain branched polypropylene is from 0.7% by mass to 5% by mass with respect to a total mass of the resin composition.

5. The nonwoven fabric according to claim 1 , wherein the resin composition further contains a linear polypropylene.

6. The nonwoven fabric according to claim 5 , wherein a content of the linear polypropylene is from 95% by mass to 99.3% by mass with respect to a total mass of the resin composition.

7. The nonwoven fabric according to claim 5 , wherein the linear polypropylene comprises a linear polypropylene having a weight-average molecular weight of 20,000 or more.

8. The nonwoven fabric according to claim 7 , wherein a content of the linear polypropylene having a weight-average molecular weight of 20,000 or more is 50% by mass or more with respect to a total mass of the linear polypropylene.

9. The nonwoven fabric according to claim 5 , wherein the linear polypropylene comprises a linear polypropylene having a weight- average molecular weight of less than 20,000.

10. The nonwoven fabric according to claim 9 , wherein a content of the linear polypropylene having a weight-average molecular weight of less than 20,000 is 50% by mass or less with respect to a total mass of the linear polypropylene.

11. The nonwoven fabric according to claim 1 , wherein the fibers have an average fiber diameter (Da) of 2.7 μm or less.

12. The nonwoven fabric according to claim 11 , wherein a ratio of a standard deviation (Dd) of the average fiber diameter to the average fiber diameter (Da) (Dd/Da) is from 70 to 100.

13. The nonwoven fabric according to claim 1 , wherein, in the fibers, a content of fibers having a fiber diameter that is 5 or more times as large as the average fiber diameter is 20% by mass or less.

14. A filter, comprising the nonwoven fabric according to claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2024
From: MITSUI CHEMICALS, INC.
To: MITSUI CHEMICALS ASAHI LIFE MATERIALS CO., LTD.
Reel/Frame 069647/0795 →
CHANGE OF ASSIGNEE ADDRESS Recorded Dec 20, 2024
From: MITSUI CHEMICALS, INC.
To: MITSUI CHEMICALS, INC.
Reel/Frame 069743/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2020
From: IIBA, KOZO; KIKUTANI, TAKESHI; TAKARADA, WATARU; HATANO, SHO
To: MITSUI CHEMICALS, INC.
Reel/Frame 053901/0916 →
Priority Claims (1)
JP JP2018-066081 · Mar 29, 2018 · national
Continuity (1)
Related Publication 20210077930A1 · Mar 18, 2021