IP Library Granted Patent US 11,491,767
Granted Patent B2
US 11,491,767 · App. 17/042,975 · Granted Nov 8, 2022

Multilayer element

Inventors: Jeroen Oderkerk (Stenungsund, SE); Denis Yalalov (Stenungsund, SE); Qizheng Dou (Linz, AT); Francis Costa (Linz, AT)
Assignee: BOREALIS AG
B32B17/10697B32B17/10036B32B2457/12H02S20/26
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Quick Facts
Patent No.
US 11,491,767
App. No.
17/042,975
Granted
Nov 8, 2022
Kind
B2
Abstract

The present invention relates to a multilayer element (LE), the use of the multilayer element (LE) for producing an article, an article comprising multilayer element (LE), a layer element of at least two layers, the use of the polymer composition of the invention to produce a multilayer element, as well as to a process for producing the multilayer element (LE) and an article thereof.

Claims (25)

1. A multilayer element (LE), wherein the multilayer element (LE) comprises a first layer element, an interlayer element and a second layer element, wherein:

the first layer element comprises a glass layer or a polymeric layer;

the interlayer element comprises a polymer composition comprising at least a crosslinked ethylene copolymer, wherein the crosslinked ethylene copolymer has been prepared by crosslinking an ethylene copolymer via peroxide crosslinking, wherein the crosslinked ethylene copolymer is first grafted before being crosslinked, whereby the ethylene copolymer before being crosslinked fulfils the characteristics (i) and (ii)

(i) being an ethylene-octene copolymer and

(ii) having a density (according to ISO 1183) in the range of 855 kg/m 3 to 875 kg/m 3 , and

the second layer element comprises a glass layer element or a polymeric layer element;

wherein the interlayer element is in adhering contact with said first and second layer element; and

wherein the ethylene copolymer before being crosslinked bears silane group(s) containing units (b), whereby these units (b) are introduced with grafting component (b′), which is a hydrolysable unsaturated silane compound represented by the formula (I):

R 1 SiR 2 q Y 3-q   (I)

wherein

R 1 is an ethylenically unsaturated hydrocarbyl, hydrocarbyloxy or (meth)acryloxy hydrocarbyl group,

each R 2 is independently an aliphatic saturated hydrocarbyl group,

Y which may be the same or different, is a hydrolysable organic group and

q is 0, 1 or 2; and

wherein the interlayer element is a monolayer element consisting of the polymer composition of the interlayer element and/or the multilayer element is transparent.

2. The multilayer element (LE) according to claim 1 , wherein the first and the second layer element are rigid layer elements.

3. The multilayer element (LE) according to claim 1 , wherein the ethylene copolymer before being crosslinked has an MFR 2 in the range of from 0.1 to 20.0 g/10 min and a melting temperature below 100° C.

4. The multilayer element (LE) according to claim 1 , whereby the crosslinked ethylene copolymer has been prepared via peroxide crosslinking with 0.1 to max 3.0 wt % of a peroxide being liquid at ambient temperature.

5. The multilayer element (LE) according to claim 1 , wherein the silane group(s) containing unit (b) is derived from a grafting component (b′) selected from vinyl trimethoxysilane or vinyl triethoxysilane.

6. An article comprising the multilayer element (LE) according to claim 1 .

7. A safety glass element comprising the multilayer element (LE) according to claim 1 .

8. A process for producing an article comprising the multilayer element (LE) according to claim 1 , wherein the process comprises the step of producing a multilayer element (LE) by:

assembling the first layer element, interlayer element and the second layer element to a multilayer assembly;

laminating the layers of the multilayer assembly at elevated temperature and optionally at vacuum conditions to obtain a multilayer element (LE); and

recovering the article comprising the obtained multilayer element (LE).

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2020
From: ODERKERK, JEROEN; YALALOV, DENIS; DOU, QIZHENG; COSTA, FRANCIS
To: BOREALIS AG
Reel/Frame 053911/0019 →
Priority Claims (1)
EP 18167412 · Apr 16, 2018 · regional
Continuity (1)
Related Publication 20210023822A1 · Jan 28, 2021