IP Library Granted Patent US 11,814,509
Granted Patent B2
US 11,814,509 · App. 17/045,422 · Granted Nov 14, 2023

Polypropylene composition

Inventors: Markus Gahleitner (Linz, AT); Jingbo Wang (Linz, AT); Friedrich Berger (Linz, AT); Jani Aho (Porvoo, FI)
Assignee: BOREALIS AG
C08L23/14C08F210/02C08F210/06C08F210/08C08L2201/10C08L2203/02C08L2203/162C08L2314/02
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Quick Facts
Patent No.
US 11,814,509
App. No.
17/045,422
Granted
Nov 14, 2023
Kind
B2
Abstract

New polypropylene composition, which combines low sealing initiation temperature (SIT), high hot-tack and good optical properties, like low haze, the use of such polypropylene composition and articles made therefrom.

Claims (37)

1. A polypropylene composition comprising:

(A) at least 50.0 wt % of a propylene terpolymer comprising:

(i) ethylene-derived comonomer units in an amount of from 0.5 to 1.5 wt % and

(ii) comonomer units derived from a C4 to C10 α-olefin in an amount of from 5.5 to 15.0 wt %,

whereby the terpolymer has been visbroken with a visbreaking ratio (VR)

as defined by equation (I)

VR=MFR final /MFR start >1.5

wherein

“MFR final ” is the MFR 2 (230° C./2.16 kg) of the propylene terpolymer copolymer after visbreaking and

“MFR start ” is the MFR 2 (230° C./2.16 kg) of the propylene terpolymer copolymer before visbreaking,

whereby the MFR final (230° C., 2.16 kg, ISO1133) is in a range of 1.5 to 15.0 g/10 min and

(B) optionally one or more additives in a total amount of from 0.0 up to 5.0 wt %, based on the composition, the one or more additives comprising one or more slip agents, one or more anti-block agents, one or more UV stabilizers, one or more alpha and/or beta nucleating agents, one or more antistatic agents, or one or more antioxidants;

wherein the polypropylene composition has a hot-tack force determined on 50 μm cast film in the range of from 2.0 to 7.0 N.

2. The polypropylene composition according to claim 1 , wherein the comonomer (ii) is selected from 1-butene, 1-hexene or 1-octene.

3. The polypropylene composition according to claim 2 , wherein the comonomer (ii) is 1-butene.

4. The polypropylene composition according to claim 1 , wherein “MFR start ” (230° C./2.16 kg) of the propylene terpolymer copolymer before visbreaking is in the range of 0.5 to lower than 10.0 g/10 min.

5. The polypropylene composition according to claim 1 , wherein the visbroken propylene terpolymer has a xylene cold soluble (XCS) content in the range of 3.0 to below 20.0 wt %.

6. The polypropylene composition according to claim 1 , wherein the difference between the melting temperature Tm of the visbroken propylene terpolymer and the sealing initiation temperature SIT of a cast film of 50 μm thickness is;

Tm −SIT>24° C.

7. The polypropylene composition of claim 1 , being prepared by, the process comprising the steps of:

(i) preparing the propylene terpolymer by polymerizing propylene, ethylene and a C4 to C10 α-olefin in the presence of a Ziegler-Natta catalyst,

(ii) subsequent visbreaking the propylene terpolymer and

(iii) optionally mixing said visbroken propylene terpolymer (A) with one or more additives.

8. A method comprising producing articles with a polypropylene composition according to claim 1 .

9. The method according to claim 8 , wherein the articles are sterilizable articles.

10. An article comprising the polypropylene composition according to claim 1 .

11. The article according to claim 10 , wherein the article is an unoriented film comprising more than 90% of the composition according to claim 1 , wherein the film is a cast film or a blown film.

12. The article according to claim 11 , wherein the film is a cast film, said cast film having

(i) a sealing initiation temperature in the range of from 90° C. to 112° C. determined on 50 μm cast film and

(ii) a hot-tack force determined on 50 μm cast film in the range of from 2.0 to 7.0 N.

13. The article according to claim 11 , wherein

the film has a haze determined according to ASTM D 1003-00 measured on a 50 μm cast film of below 3.0% and has a haze determined according to ASTM D 1003-00 measured on a 50 μm cast film after sterilization (steam sterilization at 121° C. for 30 min) of below 12.0%.

14. The article according to claim 11 , wherein the film has an overall performance defined by:

Relation ( I )=Tensile modulus(MD)×Hot-tack/Haze b.s.,

whereby relation (I) is at least 1000 MPa*N/%.

15. The article according to claim 10 ,

comprising a sealing layer in a multi-layer film.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2021
From: GAHLEITNER, MARKUS; WANG, JINGBO; BERGER, FRIEDRICH; AHO, JANI
To: BOREALIS AG
Reel/Frame 054817/0605 →