IP Library Granted Patent US 11,949,082
Granted Patent B2
US 11,949,082 · App. 17/045,447 · Granted Apr 2, 2024

Thermal management system for a battery module

Inventors: Kem M. Obasih (Brookfield, WI); Richard M. DeKeuster (Racine, WI); Nicholas E. Elison (Mequon, WI); Jason D. Fuhr (Sussex, WI)
Assignee: CPS Technology Holdings LLC
H01M10/6551B60L50/64B60L58/26H01M10/613H01M10/625H01M10/6556H01M10/6561H01M50/204H01M50/24H01M50/249H01M2220/20
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Quick Facts
Patent No.
US 11,949,082
App. No.
17/045,447
Granted
Apr 2, 2024
Kind
B2
Abstract

A battery system includes a housing configured to receive a battery cell, where the battery cell is configured to output thermal energy as a byproduct of electrical energy generation and/or consumption, a wall of the housing positioned proximate to the battery cell, and a plurality of fins extending from the wall, where the plurality of fins is configured to absorb thermal energy from the battery cell and dissipate the thermal energy to air, or a heat sink, or both, and where a fin of the plurality of fins comprises a channel configured to facilitate a flow of the air between the fin of the plurality of fins and an adjacent fin of the plurality of fins.

Claims (34)

1. A battery system, comprising:

an enclosed housing having an internal volume;

a battery cell provided in the internal volume, wherein the battery cell is configured to output thermal energy as a byproduct of electrical energy generation and/or consumption;

a wall of the enclosed housing with a first side positioned proximate to the battery cell; and

a plurality of fins extending from a second side of the wall external to the enclosed housing, the plurality of fins being arranged in a grid-like structure and configured to absorb thermal energy from the battery cell and dissipate the thermal energy to air, or a heat sink, or both, wherein a fin of the plurality of fins comprises a channel configured to facilitate a flow of the air between the fin of the plurality of fins and an adjacent fin of the plurality of fins.

2. The battery system of claim 1 , wherein an opening is formed between the fin and the adjacent fin of the plurality of fins.

3. The battery system of claim 2 , comprising a projection configured to extend from the second side of the wall and into the opening.

4. The battery system of claim 3 , wherein a first length of the projection is less than a second length of each fin of the plurality of fins.

5. The battery system of claim 3 , wherein the projection comprises a cylindrical shape.

6. The battery system of claim 1 , comprising a heat sink disposed adjacent to distal ends of each fin of the plurality of fins, wherein the heat sink is configured to absorb thermal energy from a fin of the plurality of fins.

7. The battery system of claim 6 , wherein the heat sink comprises a thermally conductive metal.

8. The battery system of claim 1 , wherein the wall and the plurality of fins are integral to the enclosed housing.

9. The battery system of claim 1 , wherein the enclosed housing, the wall, and the plurality of fins comprise polypropylene or nylon.

10. The battery system of claim 9 , wherein the enclosed housing, the wall, and the plurality of fins comprise a glass fiber additive.

11. The battery system of claim 1 , wherein a thickness of a fin of the plurality of fins is configured to taper from the wall toward a distal end of the fin of the plurality of fins.

12. The battery system of claim 1 , wherein the plurality of fins comprise a substantially rectangular cross-sectional shape.

13. A battery system, comprising:

Rail an enclosed housing having an internal volume;

a battery cell provided in the internal volume, wherein the battery cell is configured to output thermal energy as a byproduct of electrical energy generation and/or consumption;

a wall of the enclosed housing with a first side positioned proximate to the battery cell;

a plurality of fins extending from a second side of the wall external to the enclosed housing, the plurality of fins being arranged in a grid-like structure and configured to absorb thermal energy from the battery cell and dissipate the thermal energy to air, or a heat sink, or both; and

a projection extending from the wall and into an opening between adjacent fins of the plurality of fins.

14. The battery system of claim 13 , wherein the projection comprises a cylindrical shape.

15. The battery system of claim 13 , wherein a first length of the projection is less than a second length of each fin of the plurality of fins.

16. The battery system of claim 13 , wherein the enclosed housing, the wall, and the plurality of fins comprise polypropylene or nylon.

17. A battery system, comprising:

an enclosed housing having an internal volume;

a battery cell provided in the internal volume, wherein the battery cell is configured to output thermal energy as a byproduct of electrical energy generation and/or consumption;

a wall of the enclosed housing with a first side positioned proximate to the battery cell;

a plurality of fins extending from a second side of the wall external to the enclosed housing, the plurality of fins being arranged in a grid-like structure and configured to absorb thermal energy from the battery cell and dissipate the thermal energy to air, or a heat sink, or both, wherein each fin of the plurality of fins and an adjacent fin to the each fin forms an opening, thereby resulting in a plurality of openings, and wherein the each fin of the plurality of fins includes a groove at a distal end of the each fin to form a channel for the air; and

a projection extending from the second side of the wall and into a respective opening between the fin and the adjacent fin of the plurality of fins.

18. The battery system of claim 17 , wherein a thickness of a fin of the plurality of fins is configured to taper from the wall toward a distal end of the fin of the plurality of fins.

19. The battery system of claim 17 , wherein the wall and the plurality of fins are integral to the enclosed housing.

20. The battery system of claim 19 , wherein the plurality of fins form the grid-like structure extending across a length of a bottom of the enclosed housing.

Assignments (4)
ABL PATENT SECURITY AGREEMENT Recorded Jul 13, 2023
From: CLARIOS ADVANCED SOLUTIONS LLC; CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064272/0566 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Jul 13, 2023
From: CLARIOS ADVANCED SOLUTIONS LLC; CPS TECHNOLOGY HOLDINGS LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064272/0599 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: CPS TECHNOLOGY HOLDINGS LLC
Reel/Frame 054124/0241 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: OBASIH, KEM M.; ELISON, NICHOLAS E.; FUHR, JASON D.; DEKEUSTER, RICHARD M.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 054033/0036 →