IP Library Granted Patent US 11,482,897
Granted Patent B2
US 11,482,897 · App. 17/046,063 · Granted Oct 25, 2022

Wound-type rotor for a synchronous electric machine

Inventors: Shahab Tavakoli (Vaucresson, FR); Joel Pressoir (Grand-Bourgtheroulde, FR)
Assignees: Renault s.a.s.; NISSAN MOTOR CO., LTD.
H02K1/24H02K7/04H02K15/022H02K15/165
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Quick Facts
Patent No.
US 11,482,897
App. No.
17/046,063
Granted
Oct 25, 2022
Kind
B2
Abstract

A rotor includes an assembly of laminations including a plurality of radially-projecting poles, a winding of electrically conductive wires to be wound around each pole by means of wire-guiding heads arranged axially on either side of the lamination assembly. A guiding head support is inserted between the lamination assembly and each guiding head such that: an internal radial face of the support abuts against an external radial face at an axial end of the lamination assembly; and a peripheral surface of the support, which projects axially outward from the internal radial face of the support, is in contact with a contact face of the guiding head that is orientated radially outward from same, the guiding head abutting against the peripheral surface of the support.

Claims (19)

1. A rotor for a wound rotor-type synchronous electric machine, comprising:

a rotor shaft configured to be rotationally mounted around the axis thereof,

an assembly of laminations mounted coaxially on the rotor shaft, said assembly of laminations including a plurality of radially salient poles and at least one axial opening, a winding of electrically conductive wires being configured to be wrapped around each pole,

guide heads for guiding the electrically conductive wires around each pole being arranged axially on either side of the assembly of laminations, each guide head being supplied with a central orifice for passage of the shaft and

a guide head support including an internal radial face inserted between said assembly of laminations and each guide head such that the internal radial face of said guide head support bears against an axial end external radial face of said assembly of laminations,

wherein a peripheral surface of said guide head support projecting axially outward from the internal radial face thereof is in contact with a contact face of said guide head oriented radially toward the outside thereof, such that said guide head radially abuts against said peripheral surface of said guide head support, and said guide head support is shrink-fitted onto the rotor shaft.

2. The rotor as claimed in claim 1 , wherein said guide head is shrink-fitted onto said guide head support.

3. The rotor as claimed in claim 1 , wherein said guide head is shrink-fitted onto the rotor shaft.

4. The rotor as claimed in claim 1 , wherein said peripheral surface of said guide head support has an external edge suitable for axially jutting out beyond an external edge of said contact face of said guide head, such as to allow the addition of balancing masses in an area located between the respective external edges of said contact face of said guide head and of said peripheral surface of said guide head support, in order to balance the rotor.

5. The rotor as claimed in claim 1 , wherein each guide head is provided, on an external face thereof, away from said guide head support with respect to said guide head, with circumferentially distributed cavities, open axially toward the outside of said guide head, said cavities being configured to receive balancing masses in order to balance the rotor.

6. The rotor as claimed in claim 5 , wherein, since each guide head comprises a plurality of branches extending radially from a central cylindrical core provided with said central orifice, each of said cavities extends circumferentially between two branches of said guide head.

7. The rotor as claimed in claim 1 , wherein said guide head support is produced as a unitary piece, made from an aluminium or steel alloy.

8. A method of mounting a rotor as claimed in claim 1 , said method comprising:

shrink-fitting each of said guide head supports onto the rotor shaft on either side of said assembly of laminations, at the same time as shrink-fitting said assembly of laminations onto said rotor shaft,

mounting said guide head on each of said guide head supports which are assembled on either side of said assembly of laminations such that an internal radial face of the guide head support is positioned between the assembly of laminations and each guide head, and

winding electrically conductive wires around each pole via said guide heads.

9. The method as claimed in claim 8 , further comprising balancing the rotor by adding material into cavities provided on the guide heads and/or on areas provided between respective external edges of said contact face of said guide head and of said peripheral surface of said guide head support, said external edge of said peripheral surface of said guide head support axially jutting out beyond said external edge of said contact face of said guide head.

10. The rotor as claimed in claim 1 , wherein said guide heads are not directly in contact with the assembly of laminations.

11. The method as claimed in claim 8 , wherein said guide heads are not directly in contact with the assembly of laminations.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2024
From: RENAULT S.A.S.
To: AMPERE S.A.S.
Reel/Frame 067526/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2020
From: TAVAKOLI, SHAHAB; PRESSOIR, JOEL
To: RENAULT S.A.S.; NISSAN MOTOR CO., LTD.
Reel/Frame 054049/0637 →
Priority Claims (1)
FR 1853220 · Apr 12, 2018 · national
Continuity (1)
Related Publication 20210099037A1 · Apr 1, 2021