IP Library Granted Patent US 11,219,886
Granted Patent B2
US 11,219,886 · App. 17/047,239 · Granted Jan 11, 2022

Rare earth element containing aluminum-rich zeolitic material

Inventors: Andrei-Nicolae Parvulescu (Ludwigshafen, DE); Robert McGuire (Florham Park, NJ); Ulrich Mueller (Ludwigshafen, DE); Weiping Zhang (Dalian, CN); Xiangju Meng (Hangzhou, CN); Feng-Shou Xiao (Hangzhou, CN); Toshiyuki Yokoi (Tokyo, JP); Hermann Gies (Bochum, DE); Bernd Marler (Bochum, DE); Ute Kolb (Mainz, DE); Dirk De Vos (Leuven, BE)
Assignee: BASF SE
B01J29/76B01D53/9418B01J29/7049B01J29/7065B01J29/7069B01J29/72B01J29/723B01J29/7238B01J29/7638B01J37/009B01J37/06B01J37/08B01J37/30B01D2255/2061B01D2255/20761B01D2255/50B01J29/80B01J2029/062
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Quick Facts
Patent No.
US 11,219,886
App. No.
17/047,239
Granted
Jan 11, 2022
Kind
B2
Abstract

The present invention relates to a rare earth element containing zeolitic material having a framework structure selected from the group consisting of AEI, AFT, AFV, AFX, AVL, CHA, EMT, GME, KFI, LEV, LTN, and SFW, including mixtures of two or more thereof, the framework structure of the zeolitic material comprising SiO 2 and X 2 O 3 , wherein X stands for a trivalent element, wherein the zeolitic material displays an SiO 2 :X 2 O molar ratio in the range of from 2 to 20, and wherein the zeolitic material contains one or more rare earth elements as counter-ions at the ion exchange sites of the framework structure. Furthermore, the present invention relates to a process for the production of the inventive rare earth element containing zeolitic material as well as to the use of the inventive rare earth element containing zeolitic material.

Claims (21)

1. A zeolitic material, having a framework structure selected from the group consisting of AEI, AFT, AFV, AFX, AVL, CHA, EMT, GME, KFI, LEV, LTN, SFW, and mixtures of two or more thereof, the framework structure comprising SiO 2 and X 2 O 3 , wherein X is a trivalent element,

wherein the zeolitic material has a molar ratio of SiO 2 to X 2 O 3 in a range of from 2 to 20, and

wherein the zeolitic material comprises one or more rare earth elements RE as counter-ions at ion exchange sites of the framework structure;

wherein the one or more rare earth elements RE are selected from the group consisting of La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y, Sc, and combinations of two or more thereof.

2. The zeolitic material of claim 1 , wherein X is selected from the group consisting of Al, B, In, Ga, and combinations of two or more thereof.

3. The zeolitic material of claim 1 , wherein an effective ionic radius of the one or more rare earth elements RE is 1.3 angstroms or less.

4. The zeolitic material of claim 1 , wherein the one or more rare earth elements RE are comprised in the zeolitic material in an amount in a range of from 0.1 to 7 wt.-% based on 100 wt.-% of SiO 2 comprised in the zeolitic material.

5. The zeolitic material of claim 1 , wherein a molar ratio, RE:X 2 O 3 , of the one or more rare earth elements RE calculated as the respective elements to X 203 comprised in the zeolitic material is in a range of from 0.01 to 0.3.

6. The zeolitic material of claim 1 , wherein the zeolitic material further comprises one or more transition metal elements M selected from the group consisting of Cr, Fe, Co, Ni, Cu, Zn, Pd, Pt, and combinations of two or more thereof, as counter-ions at ion exchange sites of the framework structure.

7. The zeolitic material of claim 6 , wherein the one or more transition metal elements M are comprised in the zeolitic material in an amount in a range of from 0.5 to 10 wt.-% based on 100 wt.-% of SiO 2 comprised in the zeolitic material.

8. The zeolitic material of claim 6 , wherein a molar ratio, M:X 2 O 3 , of the one or more transition metal elements M calculated as the respective elements to X 2 O 3 contained in the zeolitic material is in a range of from 0.01 to 1.5.

9. The zeolitic material of claim 1 , wherein the framework structure comprises a CHA-type framework structure and the zeolitic material comprises one or more selected from the group consisting of (Ni(deta) 2 )-UT-6, Chabazite, |Li-Nal|[Al-Si-O]-CHA, DAF-5, LZ-218, Linde D, Linde R, MeAPSO-47, Phi, SAPO-34, SAPO-47, SSZ-13, SSZ-62, UiO-21, Willhendersonite, ZK-14, ZYT-6, and mixtures of two or more thereof.

10. The zeolitic material of claim 1 , wherein the zeolitic material is prepared by an organotemplate-free synthetic procedure.

11. The zeolitic material of claim 1 , wherein the zeolitic material comprises one or more selected from the group consisting of SSZ-39, SAPO-18, SIZ-8, and mixtures of two or more thereof.

12. The zeolitic material of claim 1 , wherein the zeolitic material is in a form chosen from a molecular sieve, an adsorbent, a catalyst or a precursor thereof, and/or a catalyst support or a precursor thereof.

13. A process of producing a zeolitic material having a framework structure selected from the group consisting of AEI, AFT, AFV, AFX, AVL, CHA, EMT, GME, KFI, LEV, LTN, SFW, and mixtures of two or more thereof, the framework structure comprising SiO 2 and X 2 O 3 , wherein X is a trivalent element, the process comprising:

(1) providing a zeolitic material having a framework structure selected from the group consisting of AEI, AFT, AFV, AFX, AVL, CHA, EMT, GME, KFI, LEV, LTN, SFW, and mixtures of two or more thereof, the framework structure comprising SiO 2 and X 2 O 3 and the zeolitic material having a molar ratio of SiO 2 to X 2 O 3 in a range of from 2 to 20;

(2) optionally subjecting the zeolitic material provided in (1) to one or more ion exchange procedures with H+ and/or NH 4 + ; and

(3) subjecting the zeolitic material provided in (1) or obtained in (2) to one or more ion exchange procedures with one or more rare earth elements;

wherein the one or more rare earth elements RE are selected from the group consisting of La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y, Sc, and combinations of two or more thereof.

14. A zeolitic material, prepared according to the process of claim 13 .

Assignments (16)
NUNC PRO TUNC ASSIGNMENT Recorded Jan 24, 2025
From: BASF SE
To: BASF CATALYSTS LLC
Reel/Frame 070001/0877 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 24, 2025
From: BASF CATALYSTS LLC
To: BASF MOBILE EMISSIONS CATALYSTS LLC
Reel/Frame 070002/0453 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: BASF ADVANCED CHEMICALS CO., LTD.
To: BASF SE
Reel/Frame 054503/0503 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: DALIAN UNIVERSITY OF TECHNOLOGY
To: BASF ADVANCED CHEMICALS CO., LTD.
Reel/Frame 054502/0923 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: ZHEJIANG UNIVERSITY
To: BASF ADVANCED CHEMICALS CO., LTD.
Reel/Frame 054503/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: TOKYO INSTITUTE OF TECHNOLOGY
To: BASF SE
Reel/Frame 054503/0200 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: RUHR-UNIVERSITÄT BOCHUM
To: BASF SE
Reel/Frame 054503/0277 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: JOHANNES GUTENBERG-UNIVERSITÄT MAINZ
To: BASF SE
Reel/Frame 054503/0368 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2020
From: KATHOLIEKE UNIVERSITEIT LEUVEN
To: BASF SE
Reel/Frame 054503/0431 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: PARVULESCU, ANDREI-NICOLAE; MCGUIRE, ROBERT; MUELLER, ULRICH
To: BASF SE
Reel/Frame 054039/0839 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: ZHANG, WEIPING
To: DALIAN UNIVERSITY OF TECHNOLOGY
Reel/Frame 054039/0894 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: KOLB, UTE
To: JOHANNES GUTENBERG-UNIVERSITAET MAINZ
Reel/Frame 054039/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: DE VOS, DIRK
To: KATHOLIEKE UNIVERSITEIT LEUVEN
Reel/Frame 054039/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: GIES, HERMANN; MARLER, BERND
To: RUHR-UNIVERSITAET BOCHUM
Reel/Frame 054040/0064 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: YOKOI, TOSHIYUKI
To: TOKYO INSTITUTE OF TECHNOLOGY
Reel/Frame 054040/0104 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: MENG, XIANGJU; XIAO, FENG-SHOU
To: ZHEJIANG UNIVERSITY
Reel/Frame 054040/0177 →
Continuity (1)
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