IP Library Granted Patent US 12,311,308
Granted Patent B2
US 12,311,308 · App. 17/048,866 · Granted May 27, 2025

Particulate-matter-size-based fan control system

Inventors: Hung M. Pham (Dayton, OH); Stuart K. Morgan (West Chester, OH); Brian R. Butler (Centerville, OH)
Assignee: Copeland LP
B01D46/46B01D46/0086B01D46/442B01D46/444B01D53/04B01D53/30F24F11/30F24F11/64B01D2253/102B01D2253/104B01D2253/108B01D2257/708B01D2259/4508B01D2273/30B01D2279/50F24F2110/64
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Quick Facts
Patent No.
US 12,311,308
App. No.
17/048,866
Granted
May 27, 2025
Kind
B2
Abstract

A control system for a mitigation device includes a processor and a computer-readable medium that includes instructions executable by the processor. The instructions include monitoring a first measured particulate matter (PM) level of a conditioned space. The first measured PM level includes PM having a first range of sizes. The instructions further include monitoring a second measured PM level of the conditioned space. The second measured PM level includes PM having a second range of sizes. The first and second ranges are different but overlapping. The instructions also include asserting, in response to the first measured PM level being greater than a first predetermined threshold, an activation signal. The activation signal forces operation of a fan of the mitigation device. The instructions include asserting, in response to the second measured PM level being greater than a predetermined percentage of the first measured PM level, the activation signal.

Claims (76)

1. A control system for a mitigation device, the control system comprising:

a processor; and

a computer-readable medium that includes instructions executable by the processor, wherein the instructions include:

monitoring a first measured particulate matter (PM) level of a conditioned space of a building, wherein the first measured PM level includes PM having a first range of sizes;

monitoring a second measured PM level of the conditioned space, wherein the second measured PM level includes PM having a second range of sizes, and wherein the first and second ranges are different but overlapping;

when the first measured PM level is greater than a first predetermined threshold, asserting an activation signal, wherein the activation signal forces operation of a fan of the mitigation device; and

when the second measured PM level is greater than a predetermined percentage of the first measured PM level, asserting the activation signal, wherein the activation signal forces operation of the fan of the mitigation device.

2. The control system of claim 1 wherein:

the first range is bounded at an upper end by a first size and unbounded at a lower end;

the second range is bounded at an upper end by a second size and unbounded at a lower end;

the first size is 2.5 micrometers; and

the second size is 1 micrometer.

3. The control system of claim 1 wherein the instructions include, while the activation signal is asserted:

monitoring the second measured PM level;

de-asserting the activation signal in response to the second measured PM level reaching steady state; and

determining that the second measured PM level has reached steady state in response to the second measured PM level decreasing by less than a predetermined amount in each of a predetermined number of consecutive windows of time.

4. The control system of claim 1 wherein the instructions include, while the activation signal is asserted:

monitoring the first measured PM level and the second measured PM level; and

de-asserting the activation signal in response to concurrence of (i) the first measured PM level being less than a second predetermined threshold and (ii) the second measured PM level being less than a second predetermined percentage of the first measured PM level.

5. The control system of claim 1 wherein the instructions include, while the activation signal is asserted:

monitoring the first measured PM level, the second measured PM level, and a third measured PM level, wherein the third measured PM level includes PM having a third range of sizes, wherein the third range is different than the first range and the second range; and

de-asserting the activation signal in response to concurrence of (i) the first measured PM level being less than a second predetermined threshold, (ii) the second measured PM level being less than a second predetermined percentage of the first measured PM level, and (iii) the third measured PM level being less than a third predetermined threshold.

6. The control system of claim 1 wherein the instructions include:

determining a difference between the first measured PM level at a first time and at a second time, wherein the first time corresponds to the assertion of the activation signal and the second time corresponds to subsequent de-assertion of the activation signal; and

in response to the difference being less than a predetermined removal expectation, generating an alert indicating low PM removal.

7. The control system of claim 1 wherein:

monitoring the first measured PM level includes receiving values of the first measured PM level from an indoor air quality (IAQ) sensor module; and

monitoring the second measured PM level includes receiving values of the second measured PM level from the IAQ sensor module.

8. The control system of claim 1 wherein:

the mitigation device is a heating, ventilation, and air conditioning (HVAC) system of the building; and

the activation signal forces operation of a circulator blower of the HVAC system of the building.

9. The control system of claim 8 wherein the instructions include:

determining an airflow associated with the circulator blower;

determining a first removal efficiency of a filter of the HVAC system with respect to the first range of sizes of PM;

determining a second removal efficiency of the filter with respect to the second range of sizes of PM;

determining a retention threshold corresponding to a capacity of the filter;

while the circulator blower is operating, incrementing a weight of filtered pollutant based on (i) the airflow, (ii) a product of the first measured PM level and the first removal efficiency, and (iii) a product of the second measured PM level and the second removal efficiency; and

in response to the weight exceeding the retention threshold, generating an alert suggesting replacement of the filter.

10. The control system of claim 1 wherein the mitigation device is one of an air purifier, a ventilator, and a humidifier.

11. A method of controlling a mitigation device, the method comprising:

monitoring a first measured particulate matter (PM) level of a conditioned space of a building, wherein the first measured PM level includes PM having a first range of sizes;

monitoring a second measured PM level of the conditioned space, wherein the second measured PM level includes PM having a second range of sizes, and wherein the first and second ranges are different but overlapping;

when the first measured PM level is greater than a first predetermined threshold, asserting an activation signal, wherein the activation signal forces operation of a fan of the mitigation device; and

when the second measured PM level greater than a predetermined percentage of the first measured PM level, asserting the activation signal, wherein the activation signal forces operation of the fan of the mitigation device.

12. The method of claim 11 wherein:

the first range is bounded at an upper end by a first size and unbounded at a lower end;

the second range is bounded at an upper end by a second size and unbounded at a lower end;

the first size is 2.5 micrometers; and

the second size is 1 micrometer.

13. The method of claim 11 further comprising, while the activation signal is asserted:

monitoring the second measured PM level;

de-asserting the activation signal in response to the second measured PM level reaching steady state; and

determining that the second measured PM level has reached steady state in response to the second measured PM level decreasing by less than a predetermined amount in each of a predetermined number of consecutive windows of time.

14. The method of claim 11 further comprising, while the activation signal is asserted:

monitoring the first measured PM level and the second measured PM level; and

de-asserting the activation signal in response to concurrence of (i) the first measured PM level being less than a second predetermined threshold and (ii) the second measured PM level being less than a second predetermined percentage of the first measured PM level.

15. The method of claim 11 further comprising, while the activation signal is asserted:

monitoring the first measured PM level, the second measured PM level, and a third measured PM level, wherein the third measured PM level includes PM having a third range of sizes, wherein the third range is different than the first range and the second range; and

de-asserting the activation signal in response to concurrence of (i) the first measured PM level being less than a second predetermined threshold, (ii) the second measured PM level being less than a second predetermined percentage of the first measured PM level, and (iii) the third measured PM level being less than a third predetermined threshold.

16. The method of claim 11 further comprising:

determining a difference between the first measured PM level at a first time and at a second time, wherein the first time corresponds to the assertion of the activation signal and the second time corresponds to subsequent deassertion of the activation signal; and

in response to the difference being less than a predetermined removal expectation, generating an alert indicating low PM removal.

17. The method of claim 11 wherein:

monitoring the first measured PM level includes receiving values of the first measured PM level from an indoor air quality (IAQ) sensor module; and

monitoring the second measured PM level includes receiving values of the second measured PM level from the IAQ sensor module.

18. The method of claim 11 wherein:

the mitigation device is a heating, ventilation, and air conditioning (HVAC) system of the building; and

the activation signal forces operation of a circulator blower of the HVAC system of the building.

19. The method of claim 18 further comprising:

determining an airflow associated with the circulator blower;

determining a first removal efficiency of a filter of the HVAC system with respect to the first range of sizes of PM;

determining a second removal efficiency of the filter with respect to the second range of sizes of PM;

determining a retention threshold corresponding to a capacity of the filter;

while the circulator blower is operating, incrementing a weight of filtered pollutant based on (i) the airflow, (ii) a product of the first measured PM level and the first removal efficiency, and (iii) a product of the second measured PM level and the second removal efficiency; and

in response to the weight exceeding the retention threshold, generating an alert suggesting replacement of the filter.

20. The method of claim 11 wherein the mitigation device is one of an air purifier, a ventilator, and a humidifier.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2020
From: PHAM, HUNG M.; MORGAN, STUART K.; BUTLER, BRIAN R.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 054152/0873 →