Method for printing a structured silver coating having improved current-carrying capacity
A method for producing a silver coating on a glass pane, wherein the silver coating includes at least one busbar and/or at least one solder contact surface, wherein the method includes printing the silver coating onto the glass pane by screen printing with a printing pattern having printing and non-printing regions and baking the printed silver coating, wherein the printing region of the printing pattern for the busbar and/or the printing region of the printing pattern for the solder contact surface is provided at least partially with a dot matrix or a line matrix.
1. A method for producing a silver coating on a glass pane, wherein the silver coating includes at least one busbar and/or at least one solder contact surface, wherein the method comprises printing the silver coating onto the glass pane to form a printed silver coating by screen printing with a screen including a printing pattern having printing and non-printing regions and baking the printed silver coating, wherein the printing region of the printing pattern for the busbar and/or the printing region of the printing pattern for the solder contact surface is provided at least partially with a dot matrix or a line matrix, and wherein the dimensions of the dots of the dot matrix of the printing region of the screen are below the resolution of the printing pattern or the dimensions of the lines of the line matrix of the printing region of the screen are below the resolution of the printing pattern.
2. The method according to claim 1 , wherein the silver coating includes at least one busbar and a plurality of heating conductors and, optionally, at least one solder contact surface for an alarm loop and/or an antenna.
3. The method according to claim 1 , wherein the busbar has a maximum width in the range from 9 to 30 mm.
4. The method according to claim 1 , wherein a height of the printed busbar and/or of the printed solder contact surface before baking at the locations that are printed with the printing region of the printing pattern provided with the dot matrix or the line matrix is in the range from 25 to 100 μm.
5. The method according to claim 4 , wherein the height is in the range from 30 to 80 μm.
6. The method according to claim 1 , wherein the dots of the dot matrix have a diameter in the range from 0.14 mm to 0.22 mm, and/or wherein the lines of the line matrix have a width in the range from 0.1 mm to 0.4 mm.
7. The method according to claim 6 , wherein the diameter is in the range from 0.16 mm to 0.2 mm.
8. The method according to claim 1 , wherein a distance between adjacent dots of the dot matrix is in the range from 1.5 D to 2.5 D, where D is the dot diameter.
9. The method according to claim 8 , wherein the distance between adjacent dots of the dot matrix is in the range from 1.9 D to 2.1 D.
10. The method according to claim 1 , wherein a layer thickness of the dots of the dot matrix or of the lines of the line matrix is in the range from 10 to 80 μm.
11. The method according to claim 10 , wherein the layer thickness is in the range from 10 to 30 μm.
12. The method according to claim 1 , wherein 1 to 100% of the area of the printing region of the printing pattern for the busbar is provided with the dot matrix or the line matrix and/or 1 to 100% of the area of the printing region of the printing pattern for the solder contact surface is provided with the dot matrix or the line matrix.
13. The method according to claim 12 , wherein 15 to 75% of the area of the printing region of the printing pattern for the busbar is provided with the dot matrix or the line matrix and/or 15 to 75% of the area of the printing region of the printing pattern for the solder contact surface is provided with the dot matrix or the line matrix.
14. The method according to claim 1 , wherein the printing region of the printing pattern for the busbar is partially provided with the dot matrix or the line matrix and the printing region provided with the dot matrix or the line matrix is arranged in the vicinity of solder contact surfaces of the busbar.
15. The method according to claim 1 , wherein the glass pane is a single-pane safety glass or a laminated glass pane.
16. The method according to claim 1 , wherein the glass pane has a coating in one or a plurality of edge regions, and the busbar is printed onto the coating.
17. The method according to claim 1 , wherein the glass pane provided with the silver coating is a heatable glass pane.
18. The method according to claim 1 , wherein during production of the printing pattern after coating the screen in the non-printing regions and in the region of the dot matrix or of the line matrix, partial subsequent coating is carried out in the region of the dot matrix or of the line matrix in order to obtain an increased layer thickness of the dots or lines.
19. A glass pane with a silver coating that includes at least one busbar and/or at least one solder contact surface obtainable by a method according to claim 1 , wherein the busbar and/or the solder contact surface includes a printed silver coating that is provided at least partially with a dot matrix or a line matrix and the layer thickness of the printed silver coating in the region of the dots of the dot matrix or of the lines of the line matrix is less than the layer thickness of the printed silver coating in the region of the dot matrix or line matrix surrounding the dots or lines.