Test device
A test device for a destruction-free test of rotationally symmetrical objects, in particular rotors of gas or steam turbines. The test device has at least three elongated skid bodies which extend in the circumferential direction and parallel to one another, which are interconnected, and which define contact surfaces for positioning on the circumferential surface of the object to be tested, wherein a test body receiving area for an ultrasonic test probe is provided at least on the center skid body.
1. An inspection device for non-destructive inspection of rotationally symmetrical objects or rotors of gas or steam turbines, comprising:
at least three elongate skid bodies, extending in a circumferential direction and parallel to each other and connected to each other, which define contact surfaces for placing on the circumferential surface of the object to be inspected, and
a probe receiver for an ultrasonic probe which is provided at least on the middle skid body.
2. The inspection device as claimed in claim 1 ,
wherein the at least three skid bodies are connected to each other via at least two guide rods extending parallel to each other in an axial direction, on which the skid bodies are held so as to be displaceable in an axial direction and lockable in any position,
wherein a radial distance between the contact surfaces of the skid bodies and the guide rods is at least 12 mm.
3. The inspection device as claimed in claim 2 ,
wherein realized in the skid bodies are through-holes that receive the guide rods and leading into each of which is a threaded bore, accessible from the outside, for receiving a setscrew.
4. The inspection device as claimed in claim 1 ,
wherein the contact surfaces are realized in the form of a ring segment or in the manner of a prism.
5. The inspection device as claimed in claim 1 ,
wherein the probe receiver of the middle skid body is provided in the form of a receiving bore extending radially upward from its contact surface.
6. The inspection device as claimed in claim 1 ,
wherein an outlet opening of a couplant supply channel leads into the contact surface of the middle skid body, adjacent to the probe receiver,
wherein an inlet opening of the couplant supply channel is provided on an upper side of the middle skid body.
7. The inspection device as claimed in claim 1 ,
wherein at least one of the two outer skid bodies has, in the lower region of its side facing the other skid bodies, a recess, extending continuously in a circumferential direction, in the form of a groove open on two sides, the wall of which facing the other skid bodies defines a contact surface for contact with a radially projecting shoulder of the object to be inspected.
8. The inspection device as claimed in claim 1 ,
wherein at least one of the two outer skid bodies has a further probe receiver, extending radially upward from its contact surface.
9. The inspection device as claimed in claim 1 ,
wherein arranged on the contact surface and/or on the contact surface of at least one outer skid body there are magnets, which are embedded in magnet receiving bores.
10. The inspection device as claimed in claim 1 ,
wherein the skid bodies are made of a plastic material, by use of a photo-polymerisation process.
11. The inspection device as claimed in claim 1 , further comprising:
a travel transducer.
12. The inspection device as claimed in claim 11 ,
wherein the travel transducer comprises a magnetic wheel, configured to which can be positioned in such a manner that it rolls in a circumferential direction on the circumferential surface of the object to be inspected,
wherein a diameter and the fastening of the magnetic wheel are selected in such a manner that a radial play of at least 12 mm is left.
13. The inspection device as claimed in claim 12 ,
wherein the at least three skid bodies are connected to each other via at least two guide rods extending parallel to each other in an axial direction, on which the skid bodies are held so as to be displaceable in an axial direction and lockable in any position; and
wherein the magnetic wheel is positioned rotatably on a holding arm, extending in a circumferential direction, configured to be displaced axially and locked in any position on one of the guide rods.
14. The inspection device as claimed in claim 1 , further comprising:
a holding means, which is designed to receive a fixing element for fixing the inspection device in a position tangential to the object to be inspected.
15. A method for non-destructive inspection of rotationally symmetrical objects or rotors of gas or steam turbines, comprising:
using an inspection device as claimed in claim 1 for non-destructive inspection.
16. The inspection device as claimed in claim 2 ,
wherein the radial distance between the contact surfaces of the skid bodies and the guide rods is at least 20 mm.
17. The inspection device as claimed in claim 5 ,
wherein the probe receiver of the middle skid body is provided in the form of a receiving bore extending radially upward from its contact surface, into which there leads a threaded bore accessible from the outside, for receiving a clamping screw.
18. The inspection device as claimed in claim 6 ,
wherein the inlet opening of the couplant supply channel is provided on the upper side of the middle skid body and is realized with an internal thread.
19. The inspection device as claimed in claim 8 ,
wherein the further probe receiver is in the form of a receiving bore.
20. The inspection device as claimed in claim 19 ,
wherein the receiving bore extends radially upward from its contact surface into which there leads a threaded bore, accessible from the outside, for receiving a clamping screw.