IP Library Granted Patent US 11,911,850
Granted Patent B2
US 11,911,850 · App. 17/052,677 · Granted Feb 27, 2024

Pillar delivery method, method for manufacturing glass panel unit, and pillar delivery apparatus

Inventors: Masataka Nonaka (Osaka, JP); Eiichi Uriu (Osaka, JP); Takeshi Shimizu (Osaka, JP); Kazuya Hasegawa (Osaka, JP); Tasuku Ishibashi (Ishikawa, JP); Hiroyuki Abe (Osaka, JP); Haruhiko Ishikawa (Osaka, JP)
Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
B23K26/38C03C27/06E06B3/6612
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Quick Facts
Patent No.
US 11,911,850
App. No.
17/052,677
Granted
Feb 27, 2024
Kind
B2
Abstract

A pillar delivery method is a method for delivering a plurality of pillars onto a substrate, including a glass panel, to manufacture a glass panel unit. The pillar delivery method includes an irradiation step, a holding step, and a mounting step. The irradiation step includes setting, over a holder, a sheet for use to form pillars and irradiating the sheet with a laser beam to punch out the plurality of pillars. The holding step includes having the plurality of pillars, which have been punched out of the sheet, held by the holder. The mounting step includes picking up some or all of the plurality of pillars from the holder and mounting the pillars onto the substrate.

Claims (27)

1. A method for delivering a plurality of pillars onto a substrate, including a glass panel, to manufacture a glass panel unit, the method comprising:

an irradiation step including setting, over a holder, a sheet for use to form pillars and irradiating the sheet with a laser beam to remove the plurality of pillars from the sheet;

a holding step including having the plurality of pillars, which have been removed from the sheet, held by the holder; and

a mounting step including picking up some or all of the plurality of pillars from the holder and mounting the pillars onto the substrate;

the holding step includes having the plurality of pillars, which have been removed from the sheet, suctioned onto the holder by sucking up the air through the holder.

2. The method of claim 1 , further comprising a transporting step including transporting the holder in its entirety with all of the plurality of pillars still held by the holder, wherein

the mounting step includes picking up some or all of the plurality of pillars from the holder transported and mounting the pillars onto the substrate.

3. The method of claim 1 , wherein the holder includes a body with porosity.

4. The method of claim 1 , wherein the holder includes a body with an air sucking path.

5. The method of claim 1 , wherein the holding step includes having the plurality of pillars, which have been removed from the sheet, received in a plurality of grooves provided on the holder, and thereby held by the holder.

6. The method of claim 1 , wherein the holding step includes having the plurality of pillars, which have been removed from the sheet, received in a plurality of grooves provided on the holder, suctioned onto an inner surface of the plurality of grooves, and thereby held by the holder.

7. A method for manufacturing a glass panel unit, the method comprising:

a pillar delivery step including delivering the plurality of pillars onto the substrate by the method of claim 1 ;

an arrangement step including laying a counter substrate, including a glass panel, over the substrate;

a bonding step including bonding respective peripheral edges of the substrate and the counter substrate together to form an internal space where the plurality of pillars are located;

an evacuation step including evacuating the internal space, and

a sealing step including sealing the internal space while keeping the internal space evacuated.

8. An apparatus for delivering a plurality of pillars onto a substrate, including a glass panel, to manufacture a glass panel unit, the apparatus comprising:

a holder;

a sheet for use to form pillars, the sheet being configured to be set over the holder;

a laser cutter configured to remove the plurality of pillars from the sheet by irradiating the sheet with a laser beam;

a mounter configured to pick up some or all of the plurality of pillars held by the holder and mount the pillars onto the substrate, and

a suctioning mechanism configured to have the plurality of pillars suctioned onto the holder.

9. The apparatus of claim 8 , wherein the suctioning mechanism includes a sucking device configured to suck the air up through the holder.

10. The apparatus of claim 9 , wherein the holder includes a body with porosity.

11. The apparatus of claim 9 , wherein the holder includes a body with an air sucking path.

12. The apparatus of claim 8 , wherein the holder includes a plurality of grooves configured to hold the plurality of pillars.

Assignments (3)
CHANGE OF ADDRESS Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 075166/0563 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC HOUSING SOLUTIONS CO., LTD.
Reel/Frame 075144/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2021
From: NONAKA, MASATAKA; URIU, EIICHI; SHIMIZU, TAKESHI; HASEGAWA, KAZUYA; ISHIBASHI, TASUKU; ABE, HIROYUKI; ISHIKAWA, HARUHIKO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 054805/0515 →
Priority Claims (1)
JP 2018-123638 · Jun 28, 2018 · national
Continuity (1)
Related Publication 20210178525A1 · Jun 17, 2021