IP Library Granted Patent US 12,297,056
Granted Patent B2
US 12,297,056 · App. 17/055,949 · Granted May 13, 2025

Construction elements and maintenance methods for compressed air energy storage systems

Inventors: Cameron Lewis (Toronto, CA); Davin Young (Toronto, CA); Lucas Thexton (Toronto, CA); Josh Burtney (Sudbury, CA)
Assignee: Hydrostor Inc.
B65G5/00F02C6/16F03D9/17F04B41/02F17C1/007F17C5/06
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Quick Facts
Patent No.
US 12,297,056
App. No.
17/055,949
Granted
May 13, 2025
Kind
B2
Abstract

A method of transitioning a hydrostatically compensated compressed air energy storage system from an operating mode to a dewatered maintenance state may include a) charging an accumulator to a fully charged state where the air water interface is at a charge plane by conveying compressed air at a storage pressure into the layer of compressed air using a gas compressor/expander subsystem thereby displacing a corresponding amount of compensation liquid from the layer of compensation liquid out of the accumulator into the compensation liquid flow path and from the compensation liquid flow path into the compensation liquid reservoir until the accumulator is substantially free of the compensation liquid, b) fluidly sealing the compensation liquid flow path thereby isolating a residual amount of the compensation liquid, and c) depressurizing the accumulator interior to a service pressure that is lower than the storage pressure.

Claims (30)

1. A hydrostatically compensated compressed air energy storage system comprising:

a) an accumulator disposed underground and comprising a lower wall, an opposing upper wall and a sidewall extending therebetween cooperating to at least partially bound an accumulator interior for containing a layer of compressed air above a layer of compensation liquid;

b) a compensation liquid reservoir spaced apart from the accumulator and in fluid communication with the layer of compensation liquid within the accumulator via a compensation liquid flow path comprising a compensation shaft whereby compensation liquid can flow between the accumulator and the compensation liquid reservoir when in use;

c) an overcharge buffer apparatus disposed underground and in the compensation liquid flow path between a lower end of the compensation shaft and the accumulator interior to inhibit a flow of air from the layer of compressed air to the compensation shaft, the overcharge buffer apparatus comprising:

i. a lower flow portion that is positioned below the lower wall of the accumulator by at least a buffer height, and

ii. a transition portion extending upwardly from an overcharge plane between the lower flow portion and a charge plane which defines an interface between the transition portion and the accumulator interior and comprises a buffer portion extending upwardly from the overcharge plane by the buffer height;

d) a gas compressor/expander subsystem in fluid communication with the accumulator interior via an air flow path; and

e) a thermal storage subsystem comprising:

i. at least a first storage reservoir configured to contain a thermal storage liquid at a storage pressure that is greater than atmospheric pressure,

wherein the first thermal storage reservoir is disposed at least partially underground;

ii. a thermal liquid passage having an inlet connectable to a thermal storage liquid source and configured to convey the thermal storage liquid to the storage reservoir; and

iii. a first heat exchanger provided in the thermal liquid passage and in fluid communication between a first compression stage and the accumulator, whereby when the compressed gas energy storage system is in the charging mode thermal energy is transferred from a compressed gas stream exiting the gas compressor/expander subsystem to the thermal storage liquid;

the system being operable in:

a charging mode in which the gas compressor/expander subsystem coveys compressed air at a storage pressure into the layer of compressed air within the accumulator which displaces a corresponding amount of compensation liquid from the layer of compensation liquid out of the accumulator via the overcharge buffer apparatus thereby maintaining the layer of compressed air at substantially the storage pressure during the charging mode;

a discharging mode in which air from the layer of compressed air exits the accumulator and drives the gas compressor/expander subsystem and a corresponding amount of compensation liquid flows through the overcharge buffer apparatus and is re-introduced introduced into the layer of compensation liquid within the accumulator thereby maintaining the layer of compressed air at substantially the storage pressure during the discharging mode; and

a storage mode in which there is no flow of the compressed air or compensation liquid and the layer of compressed air and the layer of compensation liquid are retained within the accumulator at substantially the storage pressure.

2. The system of claim 1 , wherein the buffer height is between about 5 m and about 100 m.

3. The system of claim 1 , wherein the compensation shaft extends between an upper end proximate the surface of the ground and the lower end and has a shaft height and wherein buffer height is between about 2% and about 25% of a shaft height.

4. The system of claim 1 , wherein the system is chargeable to a fully charged state where the air-liquid interface of the accumulator is at the charge plane and in which at least 80% of the sidewall is exposed above the layer of compensation liquid and the buffer portion is filled with compensation liquid.

5. The system of claim 4 , wherein when the system is in the fully charged state where the air-liquid interface of the accumulator is at the charge plane and 100% of the sidewall is exposed above the layer of compensation liquid and the accumulator interior is essentially free of compensation liquid and the buffer portion is filled with compensation liquid.

6. The system of claim 1 , wherein the compensation liquid flow path comprises a water port provided in at least one of the lower wall and the sidewall of the accumulator.

7. The system of claim 6 , wherein the water port is provided in the lower wall of the accumulator and extends generally perpendicular to the charge plane.

8. The system of claim 1 , wherein the air flow path comprises an air port provided toward an upper portion of the accumulator.

9. The system of claim 8 , wherein the air port is at a high point of the upper wall of the accumulator.

10. The system of claim 9 , wherein the upper wall of the accumulator is generally inclined toward air port such that all the air within the accumulator is recoverable during discharging and cannot be trapped by a pocket bound by a portion of any of the accumulator walls and the compensation liquid.

11. The system of claim 1 , wherein the system is configurable in at least three of:

e) a charged maintenance state, in which the accumulator interior is at the storage pressure, at least 80% of the sidewall is exposed above the layer of compensation liquid, the buffer portion is filled with the compensation liquid and a temporary maintenance apparatus, suitable for operation in air at the storage pressure, is insertable within the air-filled portion of the accumulator;

f) a discharged maintenance state, in which the accumulator interior is at the storage pressure, at least 80% of the sidewall is submerged within the layer of compensation liquid, the buffer portion is filled with the compensation liquid and a temporary maintenance apparatus, suitable for operation in the compensation liquid at the storage pressure, is insertable within the compensation liquid-filled portion of the accumulator;

g) a first dewatered maintenance state, in which the accumulator interior is at a service pressure that is less than the storage pressure, at least 80% of the sidewall is exposed above the layer of compensation liquid, the buffer portion is filled with the compensation liquid and a temporary maintenance apparatus suitable for operation in air at the service pressure, is insertable within the air-filled portion of the accumulator; and

h) a second dewatered maintenance state, in which the accumulator interior is at a service pressure that is less than the storage pressure and is substantially free of the compensation liquid, and a temporary maintenance apparatus suitable for operation in air at the service pressure, is insertable within the air-filled portion of the accumulator.

Assignments (3)
SECURITY INTEREST Recorded Sep 19, 2025
From: HYDROSTOR INC.
To: COMPUTERSHARE TRUST COMPANY OF CANADA
Reel/Frame 072313/0030 →
SECURITY INTEREST Recorded Mar 17, 2023
From: HYDROSTOR INC.
To: NATIONAL BANK OF CANADA
Reel/Frame 063021/0428 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2020
From: YOUNG, DAVIN; THEXTON, LUCAS; LEWIS, CAMERON; BURTNEY, JOSH
To: HYDROSTOR INC.
Reel/Frame 054472/0918 →
Continuity (2)
Provisional Application 62672785 · May 17, 2018
Related Publication 20210207586A1 · Jul 8, 2021
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