IP Library Granted Patent US 11,084,578
Granted Patent B2
US 11,084,578 · App. 17/066,944 · Granted Aug 10, 2021

Redundant drive train for pylon mounted rotors

Inventors: Pranay Sinha (Sunnyvale, CA); Damon Vander Lind (Alameda, CA)
Assignee: Kitty Hawk Corporation
B64C29/0033B60L50/64B60L53/00B64C13/48B64C27/82B64C39/12B64D27/02B64D27/24B64D27/26B64D31/06G05D1/101B60L2200/10B64C2027/8209B64D2027/026B64D2027/264
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Quick Facts
Patent No.
US 11,084,578
App. No.
17/066,944
Granted
Aug 10, 2021
Kind
B2
Abstract

A pylon is coupled to a wing. A tiltrotor, having a range of motion, is coupled to the wing via the pylon, such that the tiltrotor is aft of the wing. The tiltrotor includes a redundant drivetrain, including a plurality of motors and a plurality of motor controllers, that drives one or more blades included in the tiltrotor.

Claims (38)

1. A system, comprising:

an inboard tiltrotor subsystem, including:

an inboard pylon;

an inboard tiltrotor; and

a single and non-redundant drivetrain, including a single motor having a non-redundant motor height and a single motor controller; and

an outermost tiltrotor subsystem, including:

an outermost pylon, wherein the outermost pylon is coupled to a forward-swept and tapered wing;

an outermost tiltrotor, wherein:

the outermost tiltrotor has a range of motion; and

the outermost tiltrotor is coupled to the forward-swept and tapered wing via the outermost pylon, such that the outermost tiltrotor is aft of the forward-swept and tapered wing;

a redundant drivetrain, including a plurality of coaxially-arranged motors having a redundant motor height that is less than the non-redundant motor height associated with the single and non-redundant drivetrain in the inboard tiltrotor and a plurality of motor controllers, that drives one or more blades; and

the one or more blades, wherein the one or more blades are forward of a center of thrust.

2. The system recited in claim 1 , wherein:

the system is included in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle.

3. The system recited in claim 1 , wherein:

the system is included in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle; and

the eVTOL tiltrotor vehicle further includes a canard.

4. A method, comprising:

providing an inboard tiltrotor subsystem, including:

an inboard pylon;

an inboard tiltrotor; and

a single and non-redundant drivetrain, including a single motor having a non-redundant motor height and a single motor controller; and

providing an outermost tiltrotor subsystem, including:

an outermost pylon, wherein the outermost pylon is coupled to a forward-swept and tapered wing;

an outermost tiltrotor, wherein:

the outermost tiltrotor has a range of motion; and

the outermost tiltrotor is coupled to the forward-swept and tapered wing via the outermost pylon, such that the outermost tiltrotor is aft of the forward-swept and tapered wing;

a redundant drivetrain, including a plurality of coaxially-arranged motors having a redundant motor height that is less than the non-redundant motor height associated with the single and non-redundant drivetrain in the inboard tiltrotor and a plurality of motor controllers, that drives one or more blades; and

the one or more blades, wherein the one or more blades are forward of a center of thrust.

5. The method recited in claim 4 , wherein:

the inboard tiltrotor subsystem and outermost tiltrotor subsystem are included in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle.

6. The method recited in claim 4 , wherein:

the inboard tiltrotor subsystem and outermost tiltrotor subsystem are included in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle; and

the eVTOL tiltrotor vehicle further includes a canard.

7. The system recited in claim 1 , wherein the redundant drivetrain includes a belt-driven shaft.

8. The method recited in claim 4 , wherein the redundant drivetrain includes a belt-driven shaft.

9. The system recited in claim 1 , wherein the redundant drivetrain includes a gear-driven shaft.

10. The method recited in claim 4 , wherein the redundant drivetrain includes a gear-driven shaft.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
SECURITY INTEREST Recorded Mar 25, 2022
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 059503/0382 →
SECURITY INTEREST Recorded Nov 4, 2021
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 058029/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2021
From: SINHA, PRANAY; VANDER LIND, DAMON
To: KITTY HAWK CORPORATION
Reel/Frame 055046/0288 →
Continuity (2)
Provisional Application 62912872 · Oct 9, 2019
Related Publication 20210107665A1 · Apr 15, 2021