IP Library Granted Patent US 11,296,595
Granted Patent B2
US 11,296,595 · App. 17/068,899 · Granted Apr 5, 2022

Multiphase interleaved forward power converters including clamping circuits

Inventors: John Faustino Boqueo Begino, III (Pasig, PH); Nathaniel Franco Neri (Mandaluyong, PH)
Assignee: Astec International Limited
H02M1/4208H02M1/42H02M1/4258H02M3/335
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,296,595
App. No.
17/068,899
Granted
Apr 5, 2022
Kind
B2
Abstract

A multiphase interleaved forward power converter includes an inductor and first and second subconverter comprising respective transformers. The converter also includes first and second drives configured to respectively operate the first and second subconverters with cycling periods comprising a conduction period, a reset period, and an idle period. The first and second drives are also configured to phase shift the cycling periods in each subconverter such that the conduction period of the subconverter is at least partially complementary to the idle period of the other subconverter. The second drive also clamps a voltage across a winding of the transformer of the first subconverter to substantially prevent a first resonance voltage from propagating in the first subconverter during the idle period of the first subconverter.

Claims (52)

1. A multiphase interleaved forward power converter comprising:

an inductor;

a first subconverter comprising a first transformer coupled to an output of the first subconverter, the first transformer having at least one winding;

a first clamping circuit comprising a switching device coupled to the at least one winding of the first subconverter;

a second subconverter comprising a second transformer coupled to an output of the second subconverter, the second transformer having at least one winding;

first and second drives configured to respectively operate the first and second subconverters with cycling periods comprising:

a conduction period during which power is provided to the output of the respective first or second subconverter via the respective first or second transformer;

a reset period during which energy stored in the respective first or second transformer is released to reset the respective first or second transformer; and

an idle period between the reset period and the conduction period;

wherein the first drive is further configured to:

phase shift the cycling periods in the first subconverter such that the conduction period of the first subconverter is at least partially complementary to the idle period of the second subconverter; and

wherein the second drive is further configured to:

phase shift the cycling periods in the second subconverter such that the conduction period of the second subconverter is at least partially complementary to the idle period of the first subconverter; and

clamp a voltage across a winding of the transformer of the first subconverter to substantially prevent a first resonance voltage from propagating in the first subconverter during the idle period of the first subconverter;

wherein the output of the first subconverter is coupled in parallel with the output of the second subconverter; and

wherein the outputs of the first and second subconverters are coupled to the inductor.

2. The multiphase interleaved forward power converter of claim 1 , wherein the first subconverter comprises a pair of switching circuits, each switching circuit having one or more power switches;

wherein the at least one winding of the first transformer comprises a pair of primary windings; and

wherein each switching circuit of the pair of switching circuits is coupled to a respective primary winding of the pair of primary windings.

3. The multiphase interleaved forward power converter of claim 1 , wherein the first clamping circuit comprises a diode coupled to the switching device.

4. The multiphase interleaved forward power converter of claim 1 , wherein the second drive, in being configured to clamp the voltage, is configured to clamp the voltage across the winding of the transformer of the first subconverter based on at least one parameter of the second subconverter.

5. The multiphase interleaved forward power converter of claim 4 , wherein the second subconverter comprises a switching circuit having one or more power switches coupled to the second transformer; and

wherein the at least one parameter of the second subconverter comprises a signal for controlling at least one of the power switches of the second subconverter.

6. The multiphase interleaved forward power converter of claim 5 , wherein the first drive is further configured to clamp a voltage across a winding of the transformer of the second subconverter based on at least one parameter of the first subconverter to substantially prevent a second resonance voltage from propagating in the second subconverter during the idle period of the second subconverter; and

wherein the first subconverter comprises a switching circuit having one or more power switches coupled to the first transformer.

7. The multiphase interleaved forward power converter of claim 6 , wherein the at least one parameter of the first subconverter comprises a signal for controlling at least one of the power switches of the first subconverter.

8. The multiphase interleaved forward power converter of claim 6 , wherein the at least one parameter of the first subconverter comprises a voltage on a secondary side of the first subconverter.

9. The multiphase interleaved forward power converter of claim 1 further comprising a rectification circuit coupled to the output of the first subconverter and to the output of the second subconverter.

10. The multiphase interleaved forward power converter of claim 9 , wherein the rectification circuit includes one or more synchronous rectifiers.

11. The multiphase interleaved forward power converter of claim 10 , wherein the rectification circuit comprises a plurality of forward rectifiers and a freewheeling rectifier coupled to the plurality of forward rectifiers;

wherein each forward rectifier of the plurality of forward rectifiers includes a cathode and an anode; and

wherein the cathodes of each forward rectifier of the plurality of forward rectifiers are coupled together.

12. The multiphase interleaved forward power converter of claim 11 , wherein the rectification circuit comprises a plurality of forward rectifiers and a freewheeling rectifier coupled to the plurality of forward rectifiers;

wherein each forward rectifier of the plurality of forward rectifiers includes a cathode and an anode; and

wherein the anodes of each forward rectifier of the plurality of forward rectifiers are coupled together.

13. A method for substantially preventing a resonance voltage from propagating in a multiphase interleaved forward power converter including an inductor coupled to an output of a first subconverter including a first transformer and an output of a second subconverter including a second transformer, the outputs of the first and second subconverters coupled in parallel, the method comprising:

operating the first and second subconverters with respective cycling periods, each cycling period comprising:

a conduction period during which power is provided to the respective subconverter output via the respective transformer;

a reset period during which energy stored in respective transformer is released to reset the respective transformer; and

an idle period between the reset period and the conduction period;

phase shifting the cycling periods in the first and second subconverters such that the conduction period of the first subconverter is at least partially complementary to the idle period of the second subconverter and such that the conduction period of the second subconverter is at least partially complementary to the idle period of the first subconverter; and

clamping a voltage across a winding of the transformer of the first subconverter to substantially prevent a first resonance voltage from propagating in the first subconverter during the idle period of the first subconverter.

14. The method of claim 13 further comprising clamping a voltage across a winding of the transformer of the second subconverter to substantially prevent a second resonance voltage from propagating in the second subconverter during the idle period of the second subconverter.

15. The method of claim 13 , wherein clamping the voltage comprises clamping the voltage across the winding of the transformer of the first subconverter based on at least one parameter of the second subconverter.

16. The method of claim 15 , wherein the second transformer has a primary side and a secondary side; and

wherein the at least one parameter of the second subconverter is a voltage on the secondary side of the transformer.

17. The method of claim 13 , wherein clamping the voltage comprises controlling a switching device of a clamping circuit to clamp the voltage across the winding of the transformer of the first subconverter.

18. The method of claim 17 , wherein the second subconverter comprises one or more power switches; and

wherein the switching device of the clamping circuit is a power switch of the one or more power switches of the second subconverter.

19. The method of claim 17 , wherein controlling the switching device comprises controlling the switching device based on at least one parameter of the second subconverter.

20. The method of claim 19 , wherein the second subconverter comprises one or more power switches; and

wherein the at least one parameter of the second subconverter comprises a signal for controlling at least one of the power switches of the second subconverter.

Assignments (2)
CONFIRMATORY PATENT ASSIGNMENT Recorded Mar 5, 2025
From: ASTEC INTERNATIONAL LIMITED
To: AES GLOBAL HOLDINGS PTE. LTD.
Reel/Frame 070404/0890 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: BEGINO, JOHN FAUSTINO BOQUEO, III; NERI, NATHANIEL FRANCO
To: ASTEC INTERNATIONAL LIMITED
Reel/Frame 054039/0703 →