IP Library Granted Patent US 12,100,812
Granted Patent B2
US 12,100,812 · App. 17/073,176 · Granted Sep 24, 2024

Battery systems based on two-additive electrolyte system

Inventors: Jeffery R. Dahn (Halifax, CA); Jing Li (Halifax, CA); Stephen Laurence Glazier (Halifax, CA)
Assignees: Tesla, Inc.; Panasonic Holdings Corporation
H01M10/0569H01M4/502H01M10/0525H01M10/0567H01M10/0568H01M2220/20H01M2300/0037
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Quick Facts
Patent No.
US 12,100,812
App. No.
17/073,176
Granted
Sep 24, 2024
Kind
B2
Abstract

Improved battery systems have been developed for lithium-ion based batteries. The improved battery systems consist of two-additive mixtures in an electrolyte solvent that is a carbonate solvent, an organic solvent, a non-aqueous solvent, and/or methyl acetate. The positive electrode of the improved battery systems may be formed from lithium nickel manganese cobalt compounds, and the negative electrode of the improved battery system may be formed from natural or artificial graphite.

Claims (42)

1. A nonaqueous electrolyte for a lithium ion battery comprising:

a lithium salt consisting essentially of lithium hexafluorophosphate;

a nonaqueous solvent system comprising methyl acetate and a carbonate solvent selected from the group consisting of ethylene carbonate (EC), ethyl methyl carbonate (EMC), dimethyl carbonate, and combinations thereof; and

an additive mixture consisting essentially of a first operative additive selected from the group consisting of vinylene carbonate, fluoro ethylene carbonate and combinations thereof, and a second operative additive of 1,3,2-dioxathiolane-2,2-dioxide,

wherein the first operative additive is at a concentration of about 0.25-6% by weight, and

wherein the second operative additive is at a concentration of at most about 2% by weight.

2. The nonaqueous electrolyte of claim 1 , wherein the nonaqueous electrolyte does not comprise additional additives.

3. The nonaqueous electrolyte of claim 1 , wherein the nonaqueous solvent system comprises at least two carbonate solvents.

4. The nonaqueous electrolyte of claim 3 , wherein the at least two carbonate solvents comprise ethylene carbonate (EC) and ethyl methyl carbonate (EMC).

5. The nonaqueous electrolyte of claim 1 , wherein the nonaqueous electrolyte comprises less than 0.25 wt. % of tris(-trimethly-silyl)-phosphate.

6. The nonaqueous electrolyte of claim 1 , wherein the nonaqueous electrolyte comprises less than 0.25 wt. % of tris(-trimethyl-silyl)-phosphite.

7. A lithium-ion battery comprising:

a negative electrode;

a positive electrode; and

a nonaqueous electrolyte comprising a lithium salt consisting essentially of lithium hexafluorophosphate, dissolved in a first nonaqueous solvent comprising methyl acetate and a carbonate solvent selected from the group consisting of ethylene carbonate (EC), ethyl methyl carbonate (EMC), dimethyl carbonate, and combinations thereof, and an additive mixture-comprising:

a first operative additive of vinylene carbonate, wherein a concentration of the first operative additive is in a range from 0.25 to 6% by weight;

a second operative additive of 1,3,2-dioxathiolane-2,2-dioxide, wherein a concentration of the second operative additive is in a range from 0.25 to 6% by weight; and

excluding an operative additive of 0.25% by weight or more of tris(-trimethly-silyl)-phosphate and tris(-trimethyl-silyl)-phosphite,

wherein a concentration of the methyl acetate is in a range from 20-60% by weight, and

wherein a concentration of the carbonate solvent is in a range from 30-80% by weight.

8. The lithium-ion battery of claim 7 wherein the nonaqueous electrolyte does not comprise a third operative additive.

9. The lithium-ion battery of claim 7 wherein the first nonaqueous solvent comprises at least two carbonate solvents.

10. The lithium-ion battery of claim 9 wherein the at least two carbonate solvents comprise ethylene carbonate (EC) and ethyl methyl carbonate (EMC).

11. The lithium-ion battery of claim 10 wherein the positive electrode comprises either NMC532 or NMC622, with a grain size of greater than 0.5 micrometers.

12. The lithium-ion battery of claim 11 wherein the positive electrode is coated with aluminum oxide or titanium dioxide.

13. The lithium-ion battery of claim 7 further comprising a second nonaqueous solvent of methyl acetate.

14. An electric vehicle with a rechargeable battery comprising:

a drive motor;

gear box;

electronics; and

a battery system comprising:

a negative electrode;

a positive electrode; and

a nonaqueous electrolyte comprising:

a lithium salt consisting essentially of lithium hexafluorophosphate;

a first nonaqueous solvent comprising methyl acetate and a carbonate solvent selected from the group consisting of ethylene carbonate (EC), ethyl methyl carbonate (EMC), dimethyl carbonate, and combinations thereof;

a second nonaqueous solvent comprising methyl acetate; and

an additive mixture consisting essentially of a first operative additive of selected from the group consisting of vinylene carbonate, fluoro ethylene carbonate and combinations thereof, and a second operative additive of 1,3,2-dioxathiolane-2,2-dioxide, wherein each of the first and second operative additive is at a concentration of about 0.25-6% by weight,

wherein the positive electrode comprises either NMC532 or NMC622, with a grain size of greater than 0.5 micrometers, and

wherein the battery system has 95% retention of initial capacity after 200 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

15. The lithium-ion battery of claim 7 wherein the positive electrode comprises either NMC532 or NMC622, with a grain size of greater than 0.5 micrometers.

16. The lithium-ion battery of claim 15 wherein the battery has 95% retention of initial capacity after 200 cycles between 3.0 V and 4.3 V at a charging rate of C/3 CCCV at 40° C.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2023
From: DAHN, JEFFERY R.; LI, JING; GLAZIER, STEPHEN LAURENCE
To: TESLA MOTORS CANADA ULC
Reel/Frame 062438/0452 →
CHANGE OF NAME Recorded May 9, 2022
From: PANASONIC CORPORATION
To: PANASONIC HOLDINGS CORPORATION
Reel/Frame 059911/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2021
From: TESLA, INC.
To: PANASONIC CORPORATION
Reel/Frame 056418/0114 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: TESLA MOTORS CANADA ULC
To: TESLA, INC.
Reel/Frame 054997/0479 →
Continuity (2)
Continuation 15663976 · Jul 31, 2017
Related Publication 20210175547A1 · Jun 10, 2021