IP Library Granted Patent US 12,145,303
Granted Patent B2
US 12,145,303 · App. 17/075,183 · Granted Nov 19, 2024

Polymeric material for container

Inventors: David Dezhou Sun (Evansville, IN); Philip A. Driskill (Newburgh, IN); Tony Cain (Spottsville, KY); Diane E. Marret (Newburgh, IN); Debra R. Wilson (Houston, TX); Timothy Ponrathnam (Evansville, IN)
Assignee: Berry Plastics Corporation
B29C49/071B29B11/14B29C48/0017B29C48/21B29C48/23B29C49/04B29C49/22B32B1/00B32B5/20B32B27/08B32B27/306B32B27/32B65D1/0215B65D1/12B65D81/38B65D81/3846C08J9/06C08J9/122B29B11/10B29C48/0015B29C48/09B29C48/49B29C49/48B29C2049/627B29C2949/3008B29C2949/3012B29C2949/302B29C2949/3044B29K2023/0633B29K2023/065B29K2105/0005B29K2105/0058B29K2105/04B29K2105/12B29K2223/00B29K2995/0063B29L2009/001B29L2023/00B29L2031/712B29L2031/7158B32B2250/242B32B2250/246B32B2262/0253B32B2262/14B32B2270/00B32B2307/4026B32B2307/71B32B2307/72B32B2307/7242B32B2439/60B32B2439/70C08J2323/06C08J2323/08C08J2423/06
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Quick Facts
Patent No.
US 12,145,303
App. No.
17/075,183
Granted
Nov 19, 2024
Kind
B2
Abstract

A formulation for producing a polymeric material including high-density polyethylene, a chemical blowing agent, and other optional components is described.

Claims (27)

1. A container comprising:

a floor and

a container wall extending away from the floor, and the container wall and the floor cooperate to form an interior product storage region,

wherein the container wall is formed of a multi-layer material including a first layer of an insulative cellular non-aromatic polymeric material comprising high density polyethylene and a second layer comprising high density polyethylene and in contact with an outer surface of the first layer to locate the insulative cellular non-aromatic polymeric material between the second layer and the interior product-storage region,

wherein the first layer is extruded and the second layer is extruded on the first layer to cause the first layer and the second layer to contact one another,

wherein the container has a density less than about 0.4 g/cm 3 .

2. The container of claim 1 , wherein the first layer and the second layer are extruded together.

3. The container of claim 1 , wherein the second layer is about 5 mils to about 26 mils thick.

4. The container of claim 3 , wherein the container has an average collapse force in a range of about 50 pounds-Force to about 400 pounds-Force.

5. The container of claim 4 , wherein the container survives top load forces of 115 pounds-Force to about 170 pounds-Force.

6. The container of claim 3 , wherein the first layer is about 14 mils to about 130 mils thick.

7. A container comprising:

a floor and

a container wall extending away from the floor, and the container wall and the floor cooperate to form an interior product storage region,

wherein the container wall is formed of a multi-layer material including a first layer of an insulative cellular non-aromatic polymeric material comprising high density polyethylene and a second layer arranged to locate the insulative cellular non-aromatic polymeric material between the second layer and the interior product-storage region, and

wherein the insulative cellular non-aromatic polymeric material comprises regrind of previously prepared containers.

8. The container of claim 7 , wherein the regrind is free of aromatic material.

9. A method of producing a container, the method comprising:

extruding a first layer of an insulative cellular non-aromatic polymeric material comprising high density polyethylene,

extruding a second layer onto an outer surface of the first layer to contact the first layer to form a multilayer material, the second layer comprising high-density polyethylene, and

forming a container from the multilayer material,

wherein the container has a floor, a container wall extending away from the floor and the container wall and the floor cooperate to form an interior product storage region,

wherein the container has a density less than about 0.4 g/cm 3 .

10. The method of claim 9 , wherein the second layer is about 5 mils to about 26 mils thick.

11. The method of claim 10 , wherein the container has an average collapse force of in a range of about 50 pounds-Force to about 400 pounds-Force.

12. The method of claim 11 , wherein the container survives top load forces of 115 pounds-Force to about 170 pounds-Force.

13. The method of claim 9 , wherein the container has an average collapse force of in a range of about 50 pounds-Force to about 400 pounds-Force.

Assignments (25)
RELEASE OF SECURITY INTEREST Recorded Mar 3, 2026
From: U.S. BANK TRUST COMPANY
To: FABRENE INC.; BERRY PLASTICS FILMCO, INC.; LETICA CORPORATION; BERRY GLOBAL, INC.; BERRY GLOBAL FILMS, INC.; COVALENCE SPECIALTY COATINGS LLC; PGI POLYMER, INC.; FIBERWEB, LLC; BPREX HEALTHCARE PACKAGING INC.; PLIANT, LLC; CHICOPEE, INC.; AVINTIV SPECIALITY MATERIALS INC.; CAPTIVE PLASTICS, INC.; COVALENCE SPECIALTY ADHESIVES LLC; LADDAWN, INC.; AEP INDUSTRIES, INC.; BERRY FILM PRODUCTS COMPANY, INC.; ROLLPAK CORPORATION; KERR GROUP, LLC; PRIME LABEL & SCREEN, INC.; PRIME LABEL AND SCREEN INCORPORATED; PROVIDENCIA USA, INC.
Reel/Frame 075042/0813 →
RELEASE OF PATENT SECURITY INTERESTS Recorded May 5, 2025
From: UBS AG, STAMFORD BRANCH (SUCCESSOR TO CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH), AS TERM LOAN COLLATERAL AGENT; BANK OF AMERICA, N.A., AS ABL COLLATERAL AGENT
To: AVINTIV SPECIALTY MATERIALS, LLC (F/K/A AVINTIV SPECIALTY MATERIALS INC.); BERRY FILM PRODUCTS COMPANY, INC.; BERRY GLOBAL FILMS, LLC; BERRY GLOBAL, INC.; BERRY PLASTICS CORPORATION; BERRY PLASTICS FILMCO, INC.; BERRY PLASTICS HOLDING CORPORATION; BPREX HEALTHCARE PACKAGING INC.; COVALENCE SPECIALTY ADHESIVES LLC; FIBERWEB, INC.; FIBERWEB, LLC; KERR GROUP, LLC; LETICA CORPORATION; LETICA RESOURCES, INC.; PLIANT, LLC; ROLLPAK CORPORATION; F&S TOOL, INC.
Reel/Frame 071168/0009 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0753 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0634 →
RELEASE OF SECURITY INTEREST Recorded May 3, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0365 →
RELEASE OF SECURITY INTEREST Recorded May 3, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL & SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0464 →
RELEASE OF SECURITY INTEREST Recorded May 3, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0259 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; AVINTIV SPECIALTY MATERIALS, LLC (F/K/A AVINTIV SPECIALTY MATERIALS INC.; F/K/A POLYMER GROUP, INC.); FIBERWEB, LLC.; PROVIDENCIA USA, INC.
Reel/Frame 069306/0067 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 066354/0346 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 22, 2023
From: AVINTIV SPECIALTY MATERIALS INC.; BERRY FILM PRODUCTS COMPANY, INC.; BERRY GLOBAL, INC.; FIBERWEB, LLC; LETICA CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH; BANK OF AMERICA, N.A., AS ABL COLLATERAL AGENT
Reel/Frame 064067/0413 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBERS PREVIOUSLY RECORDED AT REEL: 055009 FRAME: 0450. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 064050/0207 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBERS PREVIOUSLY RECORDED AT REEL: 056759 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064050/0377 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBERS PREVIOUSLY RECORDED AT REEL: 055616 FRAME: 0527. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 064050/0620 →
CORRECTIVE ASSIGNMENT TO CORRECT THE LISTING OF PATENTS PREVIOUSLY RECORDED AT REEL: 055742 FRAME: 0522. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN PATENT SECURITY AGREEMENT. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 064053/0415 →
CORRECTIVE ASSIGNMENT TO CORRECT THE LISTING OF PATENTS PREVIOUSLY RECORDED AT REEL: 058954 FRAME: 0677. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN PATENT SECURITY AGREEMENT. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 064053/0867 →
CORRECTIVE ASSIGNMENT TO CORRECT THE LISTING OF PATENTS PREVIOUSLY RECORDED ON REEL 054840 FRAME 0047. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN PATENT SECURITY AGREEMENT. Recorded Jun 21, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 064142/0855 →
SECURITY INTEREST Recorded Mar 31, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL & SCREEN, INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 063348/0639 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE LISTING OF PATENTS PREVIOUSLY RECORDED AT REEL: 055009 FRAME: 0450. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 31, 2022
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 058954/0677 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE LISTING OF PATENTS PREVIOUSLY RECORDED AT REEL: 054840 FRAME: 0047. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 31, 2022
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 058954/0581 →
SECURITY INTEREST Recorded Jul 3, 2021
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056759/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE LISTING OF PATENTS PREVIOUSLY RECORDED ON REEL 055009 FRAME 0450. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN PATENT SECURITY AGREEMENT. Recorded Mar 11, 2021
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 055742/0522 →
CORRECTIVE ASSIGNMENT TO CORRECT THE LISTING OF PATENTS PREVIOUSLY RECORDED AT REEL: 054840 FRAME: 0047. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN PATENT SECURITY AGREEMENT. Recorded Mar 11, 2021
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 055616/0527 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Jan 15, 2021
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 055009/0450 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Dec 23, 2020
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL AND SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 054840/0047 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2020
From: SUN, DAVID DEZHOU; DRISKILL, PHILIP A.; CAIN, TONY; MARRET, DIANE E.; WILSON, DEBRA R.; PONRATHNAM, TIMOTHY
To: BERRY PLASTICS CORPORATION
Reel/Frame 054208/0279 →