IP Library Granted Patent US 11,745,425
Granted Patent B2
US 11,745,425 · App. 17/076,144 · Granted Sep 5, 2023

Enclosed additive manufacturing system

Inventors: James A. DeMuth (Woburn, MA); Erik Toomre (Los Altos, CA); Francis L. Leard (Sudbury, MA); Kourosh Kamshad (Hudson, NH); Heiner Fees (Bietigheim-Bissingen, DE); Eugene Berdichevsky (Oakland, CA)
Assignee: Seurat Technologies, Inc.
B29C64/264B22F3/24B22F10/00B22F10/28B22F10/34B22F10/36B22F10/70B22F12/00B22F12/226B22F12/30B22F12/33B22F12/38B22F12/44B22F12/70B22F12/88B22F12/90B23K15/002B23K15/0006B23K15/0013B23K15/0026B23K15/0093B23K15/06B23K26/03B23K26/032B23K26/083B23K26/0846B23K26/123B23K26/127B23K26/1224B23K26/142B23K26/144B23K26/16B23K26/36B23K26/702B23K26/703B23K26/704B23K37/0426B25J11/00B29C64/153B29C64/268B29C64/386B33Y10/00B33Y40/00B33Y50/02B33Y70/00B33Y80/00B33Y99/00G02B7/14G02B7/16G02B7/1827G02B15/04G02B15/10G02B19/0028G02B19/0047G02B26/0816G02B27/108G02F1/0136G02F1/135G02F1/133362G05B17/02H01S5/005H01S5/4012B22F10/10B22F10/32B22F10/47B22F10/50B22F10/64B22F10/73B22F12/17B22F12/20B22F12/222B22F12/41B22F12/45B22F12/53B22F2003/247B22F2003/248B22F2998/10B22F2999/00B23K15/0086B23K26/0006B23K26/082B23K26/342B23K37/0408B23K2101/001B23K2101/008B23K2101/02B23K2101/24B23K2103/00B23K2103/42B23K2103/50B28B1/001B29K2105/251B33Y30/00G02B27/0068G02B27/0905G02B27/141G02B27/283G02B27/286G05B2219/49023G07C3/146Y02P10/25Y02P80/40
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Quick Facts
Patent No.
US 11,745,425
App. No.
17/076,144
Filed
Oct 21, 2020
Granted
Sep 5, 2023
Kind
B2
Art Unit
1743
USPC
425/78
Abstract

A method of additive manufacture is disclosed. The method may include restricting, by an enclosure, an exchange of gaseous matter between an interior of the enclosure and an exterior of the enclosure. The method may further include running multiple machines within the enclosure. Each of the machines may execute its own process of additive manufacture. While the machines are running, a gas management system may maintain gaseous oxygen within the enclosure at or below a limiting oxygen concentration for the interior.

Claims (14)

1. An additive manufacturing system comprising:

an enclosure restricting an exchange of gaseous matter between an interior of the enclosure and an exterior of the enclosure;

a plurality of machines located within the enclosure, each machine of the plurality of machines comprising

a separate powder bed,

a material dispenser,

one or more image relays,

a control system programmed to control when the material dispenser distributes one or more layers of granules of a powder over the separate powder bed, and

the control system further programmed to control when the one or more image relays direct radiant energy at selected granules within the one or more layers; and

a gas management system maintaining gaseous oxygen within the enclosure below atmospheric level.

2. The system of claim 1 , wherein the enclosure comprises an airlock interfacing between the interior and the exterior.

3. The system of claim 2 , wherein the airlock comprises a first door, a second door, and a space located between the first door and the second door, the first door, second door, and space being sized to enable one or more humans to pass through the airlock.

4. The system of claim 1 , wherein the gas management system maintains gaseous oxygen within the enclosure below a limiting oxygen concentration.

5. The system of claim 1 , wherein the gas management system maintains gaseous oxygen within the enclosure below about 500 parts-per-million by volume.

6. The system of claim 1 , wherein the enclosure comprises a floor comprising concrete.

Assignments (2)
SECURITY INTEREST Recorded Dec 9, 2025
From: SEURAT TECHNOLOGIES, INC.
To: FIRST-CITIZENS BANK & TRUST COMPANY
Reel/Frame 073909/0977 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2020
From: DEMUTH, JAMES A.; TOOMRE, ERIK; LEARD, FRANCIS L.; KAMSHAD, KOUROSH; FEES, HEINER; BERDICHEVSKY, EUGENE
To: SEURAT TECHNOLOGIES, INC.
Reel/Frame 054128/0272 →
Continuity (25)
Continuation 15336465 · Oct 27, 2016
Provisional Application 62248776 · Oct 30, 2015
Provisional Application 62248765 · Oct 30, 2015
Provisional Application 62248795 · Oct 30, 2015
Provisional Application 62248829 · Oct 30, 2015
Provisional Application 62248968 · Oct 30, 2015
Provisional Application 62248989 · Oct 30, 2015
Provisional Application 62248847 · Oct 30, 2015
Provisional Application 62248799 · Oct 30, 2015
Provisional Application 62248787 · Oct 30, 2015
Provisional Application 62248770 · Oct 30, 2015
Provisional Application 62248848 · Oct 30, 2015
Provisional Application 62248841 · Oct 30, 2015
Provisional Application 62248783 · Oct 30, 2015
Provisional Application 62248969 · Oct 30, 2015
Provisional Application 62248839 · Oct 30, 2015
Provisional Application 62248980 · Oct 30, 2015
Provisional Application 62248758 · Oct 30, 2015
Provisional Application 62248821 · Oct 30, 2015
Provisional Application 62248835 · Oct 30, 2015
Provisional Application 62248791 · Oct 30, 2015
Provisional Application 62248966 · Oct 30, 2015
Provisional Application 62248780 · Oct 30, 2015
Provisional Application 62248833 · Oct 30, 2015
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