IP Library Granted Patent US 11,278,420
Granted Patent B2
US 11,278,420 · App. 17/078,438 · Granted Mar 22, 2022

Recessed pocket spinal implant

Inventors: John Lawrence Walker (Madison, MS); Colby Williams (Brandon, MS); Henry E. Aryan (Fresno, CA)
Assignee: Zavation, LLC
A61F2/442A61F2/2846A61F2/30771A61L27/06A61L27/18A61L27/306A61F2/4455A61F2002/3008A61F2002/3093A61F2002/30583A61F2002/30827A61F2310/00005A61F2310/00023A61F2310/00407A61L2400/12A61L2420/02A61L2430/38
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Quick Facts
Patent No.
US 11,278,420
App. No.
17/078,438
Granted
Mar 22, 2022
Kind
B2
Abstract

A surgical implant and a surgical kit. The surgical implant having a body for contacting and supporting adjacent vertebrae. The body has a) opposing superior and inferior surfaces with or without corrugations, b) recesses formed in the opposing superior and inferior surfaces within a peripheral boundary of the body, and a recess-fill material (which preferably promotes osseointegration) disposed in the recesses.

Claims (25)

1. An intervertebral implant comprising:

a cage formed of PEEK for supporting adjacent vertebrae, the cage comprising opposing superior and inferior vertebrae-contacting surfaces for contacting the adjacent vertebrae;

the opposing superior and inferior vertebrae-contacting surfaces having corrugations thereon for engaging the vertebrae;

a peripheral portion of the cage surrounding at least one opening in the cage and extending between the superior and inferior vertebrae-contacting surfaces to provide a graft window between the opposing superior and inferior vertebrae-contacting surfaces;

the peripheral portion including at least some of the corrugations, and comprising a peripheral rim around an outside of the cage;

the superior surface comprising:

a first recess interior to the peripheral rim and extending from the peripheral rim to the at least one opening, the first recess having a shape complementary to the shape of the peripheral rim, and

a first titanium inlay disposed in the first recess and configured to promote osseointegration; and

the inferior surface comprising:

a second recess interior to the peripheral rim and extending from the peripheral rim to the at least one opening, the second recess having a shape complementary to the shape of the peripheral rim, and

a second titanium inlay disposed in the second recess and configured to promote osseointegration,

wherein the peripheral rim is devoid of titanium,

wherein the corrugations are present in both the peripheral rim and the first and second titanium inlays,

wherein:

the first titanium inlay fills the first recess such that a topmost vertebrae-engaging surface of the titanium is substantially level with a topmost surface of the peripheral rim, and

the second titanium inlay fills the second recess such that a bottommost vertebrae-engaging surface of the titanium is substantially level with a bottommost surface of the peripheral rim,

wherein:

the first titanium inlay fills the first recess such that the first titanium inlay is bound against a) delamination from the cage and b) translation out of the first recess when the superior vertebrae-contacting surface is engaging the vertebrae, and

the second titanium inlay fills the second recess such that the second titanium inlay is bound against a) delamination from the cage and b) translation out of the second recess when the inferior vertebrae-contacting surface is engaging the vertebrae.

2. The implant of claim 1 , wherein the first and second titanium inlays comprise a nano-grain titanium material disposed by plasma spraying titanium onto the first and second recesses.

3. The implant of claim 1 , wherein the corrugations on the peripheral rim are co-extensive with the corrugations on the inlays.

4. The implant of claim 1 , wherein the corrugations comprise asymmetric protrusions protruding from the opposing vertebrae-engaging surfaces.

5. The implant of claim 1 , where the cage comprises a distal tapered nose for sliding between the adjacent vertebrae.

6. The implant of claim 5 , wherein a posterior end of the distal tapered nose adjoins to the corrugations such that a height of the distal tapered nose at the posterior end is substantially the same as total height of the cage.

7. The implant of claim 1 , wherein a depth of the recesses ranges from 100 to 200 microns.

Assignments (2)
SECURITY INTEREST Recorded Jul 22, 2024
From: ZAVATION MEDICAL PRODUCTS, LLC
To: VARAGON CAPITAL PARTNERS AGENT, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068045/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2020
From: WALKER, JOHN L; WILLIAMS, COLBY; ARYAN, HENRY E
To: ZAVATION, LLC
Reel/Frame 054741/0118 →
Continuity (2)
Provisional Application 62925873 · Oct 25, 2019
Related Publication 20210121298A1 · Apr 29, 2021