Thermoplastic extrusion melting kettle
A melting kettle for processing of thermoplastic material. The kettle disclosed herein obtains heat transfer by use of an oil jacketed tank with an adjoining main tank for storage of hot oil and a hose tank for recovery of the hot oil. Oil expelled from the oil jacket is directed to the main tank through an opening. Spillage of oil from the hose tank is directed to the main tank through an aperture. The melting kettle reduces the space needed for oil storage, and increases operator safety by eliminating additional transfer lines. Dual kettles benefit by having the adjoining main tank placed therebetween.
1. A dual melting kettle comprising: a first kettle having a cylindrical bottom with a first continuous sidewall extending upwardly therefrom to a top, said first sidewall encompassed by a first oil jacket formed adjacent thereto for dispersion of hot oil around said first kettle sidewall; a second kettle having a cylindrical bottom with a second continuous sidewall extending upwardly therefrom to a top, said second sidewall encompassed by a second oil jacket formed adjacent thereto for dispersion of hot oil around said second kettle sidewall; an outer wall formed around said first oil jacket of said first kettle and said second oil jacket of said second kettle forming a main tank and a hose tank; and a cover enclosing the tops of said first and second kettle, said main tank and said hose tank; wherein hot oil is introduced into each said first and second oil jacket for heating material placed in said kettles, said hot oil is expelled from said oil jackets into said main tank, whereby oil is drawn from said main tank for reheating through said hose tank.
2. The dual melting kettle according to claim 1 wherein each said oil jacket includes a baffle for even dispersion of hot oil around each said kettle.
3. The dual melting kettle according to claim 1 wherein each said kettle includes a base with baffles allowing controlled circulation of hot oil, wherein hot oil introduced into each said base heats the bottom of each said kettle and is directed to said oil jacket for heating the sidewall of each said kettle, said hot oil is then expelled from each said jacket into said main tank.
4. The dual melting kettle according to claim 1 wherein said main tank includes an opening fluidly coupled to each said oil jacket, said opening directing oil expelled from each said oil jacket into said main tank.
5. The dual melting kettle according to claim 1 wherein hot oil is withdrawn from said main tank through said hose tank.
6. The dual melting kettle according to claim 5 wherein said hose tank includes an aperture fluidly coupled to said main tank, wherein oil leakage is recovered and passed through said aperture to said main tank.
7. The dual melting kettle according to claim 1 wherein each said kettle includes a sensor tube fluidly coupled thereto, each said sensor tube constructed and arranged to receive a radar sensor for detecting material level.
8. The dual melting kettle according to claim 1 wherein each said kettle includes a mixing blade coupled to a shaft driven by an electric motor mounted to said cover.
9. The dual melting kettle according to claim 8 wherein said mixing blade includes a first elliptical ring secured perpendicular to a second elliptical ring by support braces and an upper bridge having a cutting knife and a lower bridge having a scraper blade.