Melting kettle
Melting kettles for use on vehicles for continuous processing of material for applying lines, stripes, bitumen, crack sealant or the like. The kettles disclosed herein provide heat transfer by use of oil jacketed tanks. A coil may be placed along a lower section for heat transfer through a burner for heating recirculated oil. A coil may be placed in a lower section and an upper section for heating an oil jacket, as well as heat transfer from the entire circumference of a coil placed in the upper section. An upper coil can be fluidly coupled to a lower coil and positioned within the chamber a spaced apart distance from the interior wall of the melter kettle. A mixer system rotates paddles to cause continuous transfer of material around the upper coil. The melter kettle is cylindrical, but can be corrugated to increase heatable surface area.
1. A melter kettle comprising:
a kettle defined by a side wall having a top section separated from a bottom section by a burner wall, said top section including a cover for accessing a chamber formed in said top section;
a burner positioned within said bottom section, said burner substantially enclosed by a lower coil;
an oil pump recirculating oil from a hot oil tank through said lower coil;
an oil jacket located adjacent said side wall and fluidly coupled to said oil pump, wherein hot oil from said oil tank is passed through said lower coil and said oil jacket for heating said kettle; and
a mixer rotating paddles within said chamber;
whereby material in said chamber is heated to a predetermined temperature by heating oil in said lower coil and recirculating the heated oil through said oil jacket.
2. The melter kettle according to claim 1 wherein said lower coil is further defined as multiple tubes having a common inlet placed adjacent to each other with a common outlet.
3. The melter kettle according to claim 2 wherein said multiple tubes for said lower coil consist of three tubes coiled together, said tubes constructed and arranged to increase heat transfer by increasing of surface area available for a predetermined flow of oil.
4. The melter kettle according to claim 1 wherein said side wall is corrugated to increase kettle wall surface area.
5. The melter kettle according to claim 1 including a chimney encompassing said oil jacket, said chimney channeling waste heat from said burner past said oil jacket.
6. The melter kettle according to claim 1 including an upper coil spaced apart from said inner surface of said chamber by a predetermined distance and fluidly coupled to said lower coil.