Granted Patent B2

US 12,584,401 · App. 17/080,167 · Granted Mar 24, 2026

Inventors: Krzysztof Karol Machocki (Aberdeen, GB); Arturo Magana-Mora (Dhahran, SA); Chinthaka Gooneratne (Dhahran, SA)

Assignee: SAUDI ARABIAN OIL COMPANY

E21B47/007E21B44/00

Abstract

Claims (60)

1 . A monitoring system for a drill string controlled by a drilling program, the system comprising:

a contactless sensor arranged to capture data directly from a drill line at a position outside of a top drive along the drill line, wherein the drill line is configured to control movement of the drill string of a drilling system, and wherein the contactless sensor is configured to capture the data without contacting the drill line; and

a processor operatively connected to the contactless sensor and configured to:

receive the data from the contactless sensor;

automatically identify one or more changes in a behavior of the drill line based on the data captured directly from the drill line, comprising:

detecting a first set of features in the data corresponding to the one or more changes in the behavior of the drill line,

identifying a signature comprising a second set of features that match the first set of features, wherein the signature is linked to one or more previously encountered conditions of the drill string,

cause an adjustment to the drilling program to correct for the one or more changes indicative of the one or more previously encountered conditions of the drill string, and

transmit an instruction to the drilling system to adjust an ongoing drilling operation according to the adjustment to the drilling program.

2 . The monitoring system of claim 1 , wherein the drilling program is used to manage an operation of the drilling system.

3 . The monitoring system of claim 1 , wherein the contactless sensor comprises a first sensor arranged to capture a first set of the data, wherein the position is a first position, and wherein the monitoring system further comprises:

a second sensor arranged to capture a second set of the data directly from the drill line at a second position along the drill line,

wherein the processor aggregates the first set of data and the second set of data, the aggregating resulting in aggregated data, and

wherein the data being interpreted comprises the aggregated data.

4 . The monitoring system of claim 1 , wherein the automatically identifying one or more changes in the behavior of the drill line comprises:

determining a parameter of the drill line based on the data;

identifying a trend in the data based on a plurality of absolute values of the parameter, captured at a plurality of times; and

identifying a condition of the drill string based on the identified trend.

5 . The monitoring system of claim 4 , wherein the adjustment to the drilling program comprises modifying functionality of equipment associated with the drill string based on the identified condition of the drill string.

6 . The monitoring system of claim 4 , wherein the processor is further configured to generate an optimized input parameter based on the identified condition of the drill string, and

wherein the adjustment to the drilling program is based on the optimized input parameter.

7 . The monitoring system of claim 4 , wherein the parameter comprises a measured amount of movement of the drill line.

8 . The monitoring system of claim 1 , wherein the contactless sensor comprises a vibration sensor, and the data captured directly from the drill line comprises a vibration of the drill line.

9 . The monitoring system of claim 1 , wherein the contactless sensor comprises a temperature sensor, and the data captured directly from the drill line comprises a temperature of the drill line.

10 . The monitoring system of claim 1 , wherein the contactless sensor comprises an acoustic sensor, and the data captured directly from the drill line comprises a sound from the drill line.

11 . The monitoring system of claim 1 , wherein the contactless sensor comprises a camera, and data captured directly from the drill line comprises a visual image of the drill line.

12 . The monitoring system of claim 1 ,

wherein the instruction comprises at least one selected from the group consisting of:

a command to change a weight on bit used in the ongoing drilling operation,

a command to change a torque used in the ongoing drilling operation,

a command to change rotations per minute (RPM) used in the ongoing drilling operation,

a command to change a flow volume used in the ongoing drilling operation,

a command to activate or deactivate a downhole tool used in the ongoing drilling operation, and

a command to adjust a drilling trajectory used in the ongoing drilling operation.

13 . A method for monitoring a drill string controlled by a drilling program, the method comprising:

using a contactless sensor, capturing data directly from a drill line at a position outside of a top drive along the drill line, wherein the drill line is configured to control movement of the drill string of a drilling system, and wherein the contactless sensor is configured to capture the data without contacting the drill line;

receiving the data, by a processor, from the contactless sensor;

using the data by the processor, automatically identifying one or more changes in a behavior of the drill line, comprising:

detecting a first set of features in the data corresponding to the one or more changes in the behavior of the drill line;

identifying a signature comprising a second set of features that match the first set of features, wherein the signature is linked to one or more previously encountered conditions of the drill string;

using the processor, causing an adjustment to the drilling program to correct for the one or more changes indicative of the one or more previously encountered conditions of the drill string; and

using the processor, transmitting an instruction to the drilling system to adjust an ongoing drilling operation according to the adjustment to the drilling program.

14 . The method of claim 13 , wherein the contactless sensor comprises a first sensor arranged to capture a first set of the data, wherein the position is a first position, and wherein the method further comprises:

using a second sensor, capturing a second set of the data at a second position along the drill line; and

using the processor, aggregating the first set of data and the second set of data, the aggregating resulting in aggregated data, and

wherein the data being interpreted comprises the aggregated data.

15 . The method of claim 13 , wherein the automatically identifying changes in the behavior of the drill line comprises:

determining a parameter of the drill line based on the data;

identifying a trend in the captured data based on a plurality of absolute values of the parameter, captured at a plurality of times; and

identifying a condition of the drill string based on the identified trend.

16 . The method of claim 13 , wherein the causing of the adjustment to the drilling program comprises modifying functionality of equipment associated with the drill string based on the identified condition of the drill string.

17 . The method of claim 13 , further comprising determining an input parameter linked to the signature and applying the input parameter to the drilling program to cause the adjustment.

18 . A non-transitory machine-readable storage medium comprising instructions that, when executed by one or more processors of a machine, cause the machine to perform operations comprising:

capturing, using a contactless sensor, data directly from a drill line at a position outside of a top drive along the drill line, wherein the drill line is configured to control movement of a drill string of a drilling system, and wherein the contactless sensor is configured to capture the data without contacting the drill line;

receiving the data from the contactless sensor;

automatically identifying one or more changes in a behavior of the drill line based on the data, comprising:

detecting a first set of features in the data corresponding to the one or more changes in the behavior of the drill line;

identifying a signature comprising a second set of features that match the first set of features, wherein the signature is linked to one or more previously encountered conditions of the drill string;

causing an adjustment to a drilling program configured to control the drill string to correct for the one or more changes indicative of the one or more previously encountered conditions of the drill string; and

transmitting an instruction to the drilling system to adjust an ongoing drilling operation according to the adjustment to the drilling program.

Assignments (3)

Continuity (1)

References Cited (44)